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Puzzle type hard floor with customized patterns and preparation method and application of hard floor

A technology for customizing patterns and floors, which is applied in the field of building decoration materials, can solve the problems of single pattern and texture, reduce the service life of the floor, and the bonding of the sheet floor is not firm, so as to achieve the effect of firm bonding

Pending Publication Date: 2021-06-25
佛山冠集装饰材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the improvement of people's living standards, it has become inevitable for the market to meet the needs of consumers' personalized customization. Most of the existing floors on the market have a single pattern and texture, which presents a monotonous repeated paving effect. There are some floors that print custom patterns through painting, but there are problems: some stone crystal floor patterns are not attached to the wear-resistant layer after painting, causing the pattern layer to be exposed to the first layer, and the pattern will be scratched or even peeled off, so it is greatly reduced. The service life of the floor; although some stone crystal floor patterns have a wear-resistant layer after drawing, the method of attaching the wear-resistant layer to the customized pattern floor at this time is to coat the pattern layer with resin resistant Grinding layer material, this kind of material is hard and brittle after curing, and the shrinkage rate of the rigid substrate of the floor is inconsistent, resulting in weak bonding with the hard sheet floor, easy to fall off and unstable
[0003] At present, in the field of architectural decoration, SPC stone crystal flooring is very in line with the development concept of the country's lightweight green environmental protection materials. Its main component is a composite material mixed with stone powder and polyvinyl chloride in a certain proportion. figure 1 It is the conventional floor production process of the existing conventional SPC stone crystal floor production process, but its production process is to roll the PVC wear-resistant layer, patterned color film layer and base material through a hot calender once, and then the calendered floor base The material is then finished by embossing, slicing, coating with UV coating wear-resistant layer, slotting and other processes. The patterned color film is a roll film printed in large quantities, which cannot realize personalized customization and small batch production.

Method used

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  • Puzzle type hard floor with customized patterns and preparation method and application of hard floor
  • Puzzle type hard floor with customized patterns and preparation method and application of hard floor
  • Puzzle type hard floor with customized patterns and preparation method and application of hard floor

Examples

Experimental program
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Effect test

Embodiment 1

[0063] Such as image 3 , Figure 4 and Figure 5 Shown, a kind of jigsaw type custom pattern hard floor, comprises base material layer 1, pattern layer 2, UV adhesive layer 3, PVC wear-resistant layer 4 and UV coating wear-resistant layer 5; Described base material layer 1 is made of It consists of a hard sheet, the pattern layer 2 is printed on the substrate layer, the PVC wear-resistant layer 4 is bonded on the substrate layer 1 printed with the pattern layer 2 through the UV adhesive layer 3, and the UV coating is resistant to The abrasive layer 5 is coated on the PVC wear-resistant layer 4 . Described substrate layer 1 is stone crystal floor base material; Described stone crystal floor base material is the stone crystal floor base material that is covered with white PVC film and no wear-resistant layer (if the stone crystal floor base material itself has wear-resistant layer, it will It will affect the spraying of the pattern layer); the PVC wear-resistant layer is a P...

Embodiment 2

[0065] As shown in Example 1, the other structures of the hard floor with a jigsaw pattern and customized pattern are the same as in Example 1, wherein the PVC wear-resistant layer is a PVC translucent material layer.

Embodiment 3

[0067] Such as figure 2 Shown, a kind of preparation method of the hard floor of puzzle type customized pattern as shown in embodiment 1, comprises the following steps:

[0068] (1) Floor sheet production: The PVC pure white film is hot-pressed into a whole floor sheet through a roller calender and a substrate.

[0069] (2) Slitting the floor sheet in step (1) into required sizes by a slitting machine.

[0070] (3) Cut the floor sheet obtained in step (2) out of the locking slots by a slotting machine to make a jigsaw-style custom-designed locking floor substrate, and use a board surface cleaning machine to clean the board surface. Clean and free of impurities and chemical additives, otherwise it will affect the adhesion between ink and board.

[0071] (4) the lock floor base material in the step (3) is passed through the UV flat-panel inkjet printer, and the customized pattern layer is spray-painted;

[0072] The specific steps are: do a good job of positioning on the UV ...

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Abstract

The invention discloses a puzzle type hard floor with customized patterns and a preparation method and an application thereof. The puzzle type hard floor is divided into two situations that one is an overall pattern customized puzzle, the patterns determined by a client are adjusted to the required actual size, then the patterns are split to image data of the unit floor size, and numbering is conducted; and the other type is a square continuous pattern customized jigsaw puzzle, and each unit floor has the same pattern and does not need to be numbered. According to the invention, the technical difficulty of adhesion of a PVC wear-resistant layer of a pattern customized floor in the prior art is solved, the spliced pattern floor with any pattern and size can be manufactured, the monotonous color and texture of the previous SPC stone crystal floor are changed, the aesthetic property and the application range of the SPC stone crystal floor are effectively increased, and the method has the advantages of high production efficiency and stable process, therefore, the content, the color and the size of the floor pattern are not limited, and the design range of indoor decoration materials is expanded.

Description

technical field [0001] The invention belongs to building decoration materials, and in particular relates to a jigsaw-style hard floor with customized patterns, a preparation method and application thereof. Background technique [0002] With the improvement of people's living standards, it has become inevitable for the market to meet the needs of consumers' personalized customization. Most of the existing floors on the market have a single pattern and texture, which presents a monotonous repeated paving effect. There are some floors that print custom patterns through painting, but there are problems: some stone crystal floor patterns are not attached to the wear-resistant layer after painting, causing the pattern layer to be exposed to the first layer, and the pattern will be scratched or even peeled off, so it is greatly reduced. The service life of the floor; although some stone crystal floor patterns have a wear-resistant layer after drawing, the method of attaching the we...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B9/00B32B9/04B32B27/06B32B27/30B32B33/00B32B3/06B32B37/06B32B37/10B32B37/12B32B37/00B32B38/00B32B38/14E04F15/10
CPCB32B3/06B32B9/002B32B9/045B32B27/08B32B27/304B32B33/00B32B37/00B32B37/06B32B37/10B32B37/1284B32B38/0004B32B38/0008B32B38/145B32B2037/243B32B2038/0076B32B2307/51B32B2307/554B32B2307/558B32B2471/00E04F15/107
Inventor 曹春林
Owner 佛山冠集装饰材料有限公司
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