Rotating machinery fault information processing method, processing system, processing terminal, medium

An information processing method and technology of rotating machinery, applied in the processing method of rotating machinery fault information, processing terminal, processing system, processing of rotating machinery fault information based on deep field self-adaptive confrontation network, and medium field, can solve cumbersome operations and fault samples Insufficient and difficult to obtain labeled data, etc., to achieve the effects of reducing labor costs, improving user economic benefits, and facilitating optimization and improvement

Active Publication Date: 2022-05-13
HUAZHONG UNIV OF SCI & TECH
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AI Technical Summary

Problems solved by technology

However, in practical engineering applications, two problems have been encountered: one is that the machine operates in a normal state for a long time, and the failure time only accounts for a very small part of the entire life cycle, which leads to an extreme imbalance between healthy samples and fault samples; The monitoring data during the long-term operation of machinery often does not contain fault information labels, and manual labeling is usually expensive, which leads to a serious shortage of labeled fault data samples
[0005] (1) Most of the traditional rotating machinery fault diagnosis methods are based on the time-frequency domain analysis of the fault mechanism and the experience and professional knowledge of diagnostic experts. The operation is cumbersome, and it is difficult to meet the current rapid analysis and diagnosis requirements for massive monitoring data.
[0006] (2) In the existing intelligent diagnosis technology for rotating machinery, due to the long-term operation of the machine in a normal state, the failure time only accounts for a very small part of the entire life cycle, resulting in an extreme imbalance between healthy samples and fault samples
[0007] (3) The monitoring data of machinery in the long-term operation process often does not contain fault information labels, while manual labeling is usually expensive, which leads to a serious shortage of labeled fault data samples, which is objectively data-driven intelligent fault diagnosis The application of the method to practical engineering presents challenges
[0008] The difficulty of solving the above problems and defects is as follows: In actual engineering case applications, due to the lack of fault samples and the difficulty of obtaining labeled data, the existing data-driven supervised fault diagnosis methods are difficult to solve during the model training process. It is prone to overfitting phenomenon due to lack of fault data, which leads to a decrease in the diagnostic accuracy of the model in the actual application process, and the generalization performance is seriously insufficient

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  • Rotating machinery fault information processing method, processing system, processing terminal, medium
  • Rotating machinery fault information processing method, processing system, processing terminal, medium
  • Rotating machinery fault information processing method, processing system, processing terminal, medium

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Embodiment 2

[0150] In the present invention, aiming at the problems existing in the fault diagnosis of the above-mentioned rotating parts, a fault diagnosis method based on the deep domain self-adaptive confrontation network is proposed, and the experimental data with labels and the actual unlabeled wind power gearbox data are simulated To perform feature migration, and finally realize the intelligent fault diagnosis of the actual wind power gearbox.

[0151] The source domain data used in this embodiment is derived from the fan gearbox simulation data simulated in the laboratory. The simulation test bench is powered by an AC motor and mainly consists of a gearbox, a flywheel, and a computer for data collection. The AC motor is an ABB MV1008-225 asynchronous motor with a power of 1.2kW. Two triaxial accelerometers are mounted on the outside of the gearbox together with the shaft transmission, and collect vibration signals in the horizontal and vertical directions, respectively. A total o...

specific Embodiment

[0164] Taking the fault intelligent diagnosis project of a wind turbine in a wind farm as an example, the source domain data used in this embodiment is the simulation data of the wind turbine gearbox simulated in the laboratory. The simulation test bench is powered by an AC motor, mainly by the gearbox, Flywheel, and computer for data collection. The AC motor is an ABB MV1008-225 asynchronous motor with a power of 1.2kW. Two triaxial accelerometers are mounted on the outside of the gearbox together with the shaft transmission, and collect vibration signals in the horizontal and vertical directions, respectively. A total of 7 fault types were simulated on the test bench, including system faults such as looseness, and component faults such as broken teeth, gear cracks, broken teeth, bearing outer ring wear, and ball bearing fractures. All faults are artificially generated, and the vibration signals of the fan simulation equipment during simulation operation are recorded with NI...

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Abstract

The invention belongs to the technical field of state monitoring and fault diagnosis of rotating machinery, discloses a method for processing fault information of rotating machinery, a processing system, a processing terminal, and a medium, and constructs a neural network model including a deep feature extractor, a domain classifier, and a state predictor , using the deep feature extractor to automatically extract the migration fault features from the laboratory simulation data and the rotating part monitoring data in the actual engineering equipment through the neural network model; using the domain classifier to shorten the difference between the two data distributions, using the state prediction The machine and domain adaptation constraints are introduced to form a fault diagnosis model based on the deep domain adaptive confrontation network, and the model is used to realize the intelligent fault diagnosis of rotating machinery. The invention can accurately extract the characteristics of migration faults in laboratory simulation data and actual engineering data, and form a fault migration diagnosis model that can be applied to rotating parts, and achieve ideal effects through actual case utilization.

Description

technical field [0001] The invention belongs to the technical field of state monitoring and fault diagnosis of rotating machinery, and in particular relates to a method for processing fault information of rotating machinery, a processing system, a processing terminal, and a medium, and in particular to a method for processing fault information of rotating machinery based on a deep domain self-adaptive confrontation network . Background technique [0002] At present, rotating machinery, as one of the important components of large-scale industrial equipment systems, plays a vital role in the stable operation of the entire system. Its rotating parts (such as rolling bearings, gearboxes, etc.) often work in harsh environments, and have large rotational kinetic energy during operation, which is prone to failure, reduces system reliability, reduces system life, and even causes industrial production. huge loss. Therefore, it is very necessary to carry out fault diagnosis on rotat...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06K9/00G06K9/62G06N3/04G06N3/08
CPCG06N3/084G06N3/045G06F2218/08G06F18/214
Inventor 吴军胡奎邓超程一伟邵新宇
Owner HUAZHONG UNIV OF SCI & TECH
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