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Needle-beam rotary formwork full-circle lining trolley and its rotary formwork method for small-radius shield tunnels

A lining trolley and small-radius technology, which is applied in tunnel lining, shaft lining, tunnel, etc., can solve the problems of large construction interference, affecting construction progress, and many construction joints, so as to reduce construction interference, increase construction progress, and reduce work volume effect

Active Publication Date: 2022-04-19
CHINA RAILWAY 12TH BUREAU GRP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. During the construction of the curved section, in order to ensure the thickness of the lining, the length of the lining at one time should not be too long, and the lining concrete has many segments, and there are many construction joints, resulting in high quality risks;
[0006] 2. The construction of formwork and the construction of waterproof works are large;
[0007] 3. The number of linings is many, the progress is slow, and the cost of labor and equipment is high;
[0008] 4. Due to the many sections of lining concrete, the construction interference is large and the organization is difficult
[0010] 1. It is complicated to disassemble the needle beam and install the wedge plate. Multiple disassembly and assembly will affect the accuracy of the lining trolley, and the parts of the trolley are prone to partial deformation, which affects the service life;
[0011] 2. It takes a long time to install and disassemble the wedge-shaped formwork, which affects the construction progress and the labor cost is high

Method used

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  • Needle-beam rotary formwork full-circle lining trolley and its rotary formwork method for small-radius shield tunnels
  • Needle-beam rotary formwork full-circle lining trolley and its rotary formwork method for small-radius shield tunnels
  • Needle-beam rotary formwork full-circle lining trolley and its rotary formwork method for small-radius shield tunnels

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0074] This embodiment provides a needle-beam rotary mold full-circle lining trolley for a small-radius shield tunnel, including a needle beam and a needle beam longitudinal movement system 2, a needle beam front support 3, a needle beam rear support 4, a rotation offset frame and template system;

[0075] Needle beam and needle beam longitudinal movement system 2 includes needle beam 2.1 and needle beam longitudinal movement device; needle beam 2.1 is a box-shaped hollow structure made of steel, and two pulley holes 2.4 are arranged longitudinally on the top plate; needle beam longitudinal movement The device includes wire rope 2.2.2, wire rope retractable mechanism, pulley 2.2.6, self-aligning bearing 2.2.7 and needle beam hinge ear 2.2.8; the needle beam hinge ear 2.2.8 is set on both sides of the pulley hole 2.4, and is located Inside the beam 2.1; the wheel shaft of the pulley 2.2.6 is rotationally connected with the needle beam hinge ear 2.2.8 through the self-aligning b...

Embodiment 2

[0101] This embodiment provides a method for rotating the formwork of the needle-beam type rotating formwork full-circle lining trolley for the small-radius shield tunnel described in Embodiment 1, which is divided into straight line section construction and curved section construction.

[0102] When constructing a straight line section, the following steps are included:

[0103] S1, elongate the needle beam front support 3 and the needle beam rear support 4, so that the needle beam 2.1 supports the rotation offset frame and formwork system;

[0104] S2, separation of formwork system: through the frame clutch mechanism, each formwork is separated longitudinally along the needle beam 2.1, specifically, all the frame clutch cylinders 9.8 are extended, so that each rotation offset frame and the formwork connected to it are separated longitudinally;

[0105] S3, lifting the counterweight system 13: operate all counterweight cylinders 13.2, lift all counterweight blocks 13.1 to the...

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Abstract

The present invention provides a needle-beam rotary formwork full-circle lining trolley and its rotational formwork method for small-radius shield tunnels, belonging to the technical field of shield construction. The trolley includes a needle beam, a needle beam longitudinal movement system, a needle beam front support, Needle beam rear support, rotation offset frame and formwork system; needle beam and needle beam longitudinal movement system includes needle beam and needle beam longitudinal movement device; The moving frame includes an inner frame, an outer frame, inner and outer frame supports, a frame offset force application mechanism and a frame clutch mechanism; the formwork system includes two end formworks and n intermediate formworks arranged between the end formworks, and the formwork is Full circle. The invention can switch between the straight section and the curved section of the tunnel, without reducing the length of one-time pouring concrete, and without adding and removing wedge-shaped formwork.

Description

technical field [0001] The invention belongs to the technical field of shield tunneling, and specifically discloses a needle-beam type rotary molded full-circle lining trolley for small-radius shield tunnels and a rotary molded method thereof. Background technique [0002] In recent years, with the expansion of cities, water diversion and water transfer tunnels have gradually increased. Compared with urban subway shield tunnels, diversion and water transfer shield tunnels have smaller cross-sections and smaller turning radii. Secondary lining concrete. [0003] Because of the circular shape of diversion and water transfer shield tunnels, circular needle-beam lining trolleys must be used for lining construction to ensure the integrity of the lining concrete. The longitudinal axis of the existing needle-beam lining trolley is linear, and the lining trolley and the curved section cannot be well matched during the construction of the curved section. Therefore, in the curved sec...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E21D11/10E21D11/38
CPCE21D11/102E21D11/10E21D11/38
Inventor 唐智华
Owner CHINA RAILWAY 12TH BUREAU GRP
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