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Heat-treatment-free pressure casting preparation method for aluminum alloy casting part

An aluminum alloy and casting technology, which is applied in the field of pressure casting preparation of aluminum alloy castings that can be exempted from heat treatment

Pending Publication Date: 2021-09-10
GUANGDONG HONGTU TECHNOLOGY (HOLDINGS) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a method for preparing aluminum alloy castings without heat treatment, which can solve the problem of heat-free treatment of aluminum alloys

Method used

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  • Heat-treatment-free pressure casting preparation method for aluminum alloy casting part
  • Heat-treatment-free pressure casting preparation method for aluminum alloy casting part
  • Heat-treatment-free pressure casting preparation method for aluminum alloy casting part

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0033] The round rods with different silicon contents are produced by using the test rod mold and process, wherein the diameter of the middle part of the round rod is 6.4 mm (millimeters), the diameter of both ends is 10 mm, and the total length is 170 mm. The process conditions are as follows: the casting pressure is 80±5MPa, the injection speed is 4.5±0.5m / s (meter / second), the mold temperature is 180±10°C, and the aluminum alloy liquid temperature is 680±10°C. The tensile strength, yield strength and elongation of the round bar made according to this process condition are as shown in table 1:

[0034]

[0035] Table 1

[0036] It can be seen from Table 1 that with the increase of Si content, the tensile strength and yield strength of the round rod gradually increase, but the elongation gradually decreases. Through testing the mechanical properties of the round bar prepared from the above-mentioned cast aluminum alloy, its tensile strength is ≥250MPa, yield strength is ≥...

example 2

[0038] The difference from Example 1 is that the magnesium content is changed to obtain the mechanical properties under different round rods, as shown in Table 2:

[0039]

[0040]

[0041] Table 2

[0042] It can be seen from Table 2 that with the increase of Mg content, the tensile strength and yield strength of the round bar gradually increase, but the elongation rate gradually decreases. By testing the mechanical properties of the round bar prepared from the above-mentioned cast aluminum alloy, its tensile strength is ≥250MPa, yield strength is ≥120MPa, and elongation is ≥10%. It has high strength and high toughness, and meets the mechanical properties of lightweight automotive parts It can be applied to the manufacture and use of automotive structural parts and other parts. More importantly, compared with the traditional aluminum alloy castings, in this embodiment, the Mg content is reduced, so that the Mg2Si strengthening phase in the aluminum alloy material is ap...

example 3

[0044] Utilize existing high-vacuum molds and processes used for the generation of automobile body structural parts of a certain automobile brand to produce the aluminum alloy castings of this embodiment. The sampling thickness of the aluminum alloy castings is 3mm, and the process conditions are the same as in Example 1. The mechanical property data obtained are as follows Table 3 shows:

[0045]

[0046] table 3

[0047] It can be seen from Table 3 that it is the test results obtained from the same material. The mechanical properties of the body structure parts made of the above-mentioned aluminum alloys have tensile strength ≥ 250MPa, yield strength ≥ 120MPa, and elongation ≥ 10%. High-strength and high-toughness meet the mechanical performance standards of body structural parts.

[0048]The aluminum alloy castings provided in this example have good mechanical performance indicators, which can meet the requirements for the use of automobile body structures, and if solid...

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Abstract

The invention discloses a heat-treatment-free pressure casting preparation method for an aluminum alloy casting part. The heat treatment-free pressure casting preparation method comprises the following steps that a pure aluminum ingot is heated according to preset components until the pure aluminum ingot is completely molten, and sequentially adding other components to obtain an aluminum alloy liquid; the aluminum alloy liquid is subjected to slagging-off and degassing, and effective aluminum alloy liquid is obtained; the effective aluminum alloy liquid is transferred into a casting ladle, a refining agent is added for stirring, after the refining agent and the effective aluminum alloy liquid fully react, the treated effective aluminum alloy liquid in the casting ladle is transferred into a heat preservation furnace for heat preservation, and qualified aluminum alloy liquid is obtained; and the qualified aluminum alloy liquid is fed into a die-casting machine to be subjected to high-vacuum pressure casting, a formed casting is obtained, and the obtained aluminum alloy casting part has the preset components and the mass percent. The aluminum alloy casting part has good mechanical property indexes, can be used for automobile structural parts without T6 / T7 heat treatment, reduces the defects of deformation, surface bubbles and the like of thin-wall structural parts, and saves the production cost.

Description

technical field [0001] The invention relates to the technical field of aluminum alloy casting, in particular to a pressure casting preparation method of an aluminum alloy casting that can avoid heat treatment. Background technique [0002] In the country's overall plan for automobile development, stronger and lighter weight is one of the core technologies of energy-saving new energy vehicles. Energy consumption can be effectively reduced by reducing the weight of the vehicle without reducing the weight of the vehicle. At present, the structural parts of traditional automobiles are generally formed by stamping / welding steel parts or connecting them with fasteners. They are heavy and have many connection points, requiring multiple processes to obtain complex body structures. And if can adopt lightweight aluminum alloy, these problems will all be easily solved. Aluminum alloy is known for its light weight, wear resistance, high strength, good impact resistance, easy coloring a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/02C22C1/02B22D17/00
CPCC22C21/02C22C1/026B22D17/00
Inventor 朱宇闫锋万里刘付曙安肇勇
Owner GUANGDONG HONGTU TECHNOLOGY (HOLDINGS) CO LTD