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Preparation method of coil structure and magnetic element comprising coil structure

A technology of magnetic components and wire packs, which is applied in the manufacture of coils, electrical components, inductors/transformers/magnets, etc., can solve the problems of reduced withstand voltage performance and complicated glue filling process, and achieve stress relief, simple process, and production The effect of simple process

Active Publication Date: 2021-09-17
DELTA ELECTRONICS CHEN ZHOU
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages of this positioning method are: (1). The glue filling process is very complicated; (2). There is a problem of reduced pressure resistance between glues that have been cured multiple times.

Method used

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  • Preparation method of coil structure and magnetic element comprising coil structure
  • Preparation method of coil structure and magnetic element comprising coil structure
  • Preparation method of coil structure and magnetic element comprising coil structure

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Embodiment Construction

[0092] In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. The present invention may reuse element symbols and / or letters in various embodiments. This repetition is for simplicity and clarity, and does not in itself dictate the relationship between the various embodiments and / or configurations discussed.

[0093] In addition, spatially relative terms in various embodiments of the present invention, such as "left side", "right side", "head", "tail", etc., are used herein to simplify description, to describe The relationship of one element or feature of an icon to another element or feature. In addition to depicting the illustrated orientation, spatially rel...

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Abstract

The invention relates to a preparation method of a coil structure and a magnetic element. The preparation method comprises the following steps: S1, arranging an insulating partition plate and a right side jig on a left side jig in a sleeving mode in sequence; S2, providing a winding wire, and winding the winding wire in a winding gap between the jig and the insulating partition plate to form a flat coil; S3, performing heat setting on the flat coil, the insulating partition plate and the jig; S4, disassembling the jig to obtain a coil assembly, wherein the flat coil is fixed to the insulating partition plate; S5, fixedly connecting the insulating partition plate with a positioning block, and putting the coil assembly and the positioning block into a glue pouring cavity matched with the coil assembly and the positioning block; S6, filling the glue pouring cavity with pouring glue at a time; S7, after the pouring glue is shaped, obtaining the full-glue-pouring type coil structure.

Description

technical field [0001] The invention relates to the technical field of magnetic elements, in particular to a method for preparing a wire-wrap structure and a magnetic element including the wire-wrap structure. Background technique [0002] Some high-power magnetic components, such as transformers and inductors in vehicle charging systems, need a very good heat conduction path to export the temperature rise on the winding and magnetic core to the cooling system during operation. This is usually done by pouring thermal paste. Moreover, in order to achieve a better heat conduction effect, it is necessary to fill as much heat conduction glue as possible between the magnetic core and the winding. In terms of electrical characteristics, it is usually required: (1) between the windings and between the windings and the magnetic core must be able to withstand sufficient withstand voltage; (2) There are stable inductance, mutual inductance, leakage inductance, etc. between the windin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/063H01F41/12
CPCH01F41/063H01F41/122H01F41/127
Inventor 胡焱炜何汪军郑志勇
Owner DELTA ELECTRONICS CHEN ZHOU
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