Finite element simulation method for multi-rack cold continuous rolling plate shape

A simulation method and cold tandem rolling technology, applied in design optimization/simulation, special data processing applications, instruments, etc., can solve problems such as reduced calculation time steps, difficult accuracy of calculation results, and sudden increase in the number of strip units , to achieve the effect of avoiding distortion and distortion, continuous forecasting and analysis, and reducing the number of units

Active Publication Date: 2021-10-29
HEBEI IRON AND STEEL +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Using the current finite element commercial software to analyze the continuous cold rolling process, if a complete cold rolling strip shape analysis model is established, it will generally involve millions of units, resulting in a sharp decrease in the calculation time step and a substantial increase in the calculation time , so it will consume a lot of computing resources, and it is difficult to determine the correctness of the calculation results in a short time
The current finite element commercial software generally provides element redivision technology for the analysis of large deformation process, but there are many cases where the total reduction rate is above 60% in the continuous cold rolling process, if only the elements provided by the finite element commercial software are used The redivision technology will inevitably lead to a sudden increase in the number of strip steel elements and distortion and distortion of local elements, resulting in difficulties in calculation convergence or even termination

Method used

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  • Finite element simulation method for multi-rack cold continuous rolling plate shape
  • Finite element simulation method for multi-rack cold continuous rolling plate shape
  • Finite element simulation method for multi-rack cold continuous rolling plate shape

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Embodiment 1

[0055] The implementation process of the present invention will be described in detail below with reference to specific analyzed embodiments, and model pictures of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation on the method of the present invention.

[0056] Table 1 and Table 2 list the roll size parameters and the rolling process parameters of steel grade 590DP in an actual production process of a cold rolling production line in a steel plant. According to the following parameters, the finite element analysis model of cold tandem rolled flat shape is established.

[0057] Table 1 Dimensions of rolls

[0058]

[0059] Table 2 590DP rolling process parameters

[0060]

[0061] The modeling idea of ​​the multi-stand cold rolling strip finite element simulation method of the present inv...

Embodiment 2

[0075] Using the roll size parameters (as shown in Table 1) and the rolling process parameters of steel grade DC01 (as shown in Table 4) in an actual production process of a cold tandem rolling production line of a steel plant to establish a cold tandem rolling finite element Analyze the model, and carry out the simulation calculation according to the above-mentioned multi-stand cold rolling strip finite element simulation method. Table 5 shows the comparison between the calculated rolling force and the measured rolling force of each stand of DC01. It can be seen that the calculated rolling force is basically consistent with the measured rolling force, and the relative error is within 5%, which once again verifies the accuracy of the method in calculating the rolling force.

[0076] Table 4 DC01 rolling process parameters

[0077]

[0078] Table 5 Comparison results of rolling force of each stand of DC01

[0079]

[0080] Figure 12 The calculated values ​​of the plat...

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Abstract

The invention relates to a finite element simulation method for a multi-rack cold continuous rolling plate shape, and belongs to the technical field of plate and strip rolling in the metallurgical industry. According to the technological parameters of the subsequent passes of cold continuous rolling, cold rolling single-stand models are sequentially established; each rolling pass in the cold continuous rolling process serves as a sub-model, and the sub-models are connected in series to form an integral continuous rolling model through data transmission between the models. The method has the advantages that the sub-models are calculated one by one through the steady-state unit redivision technology, the calculation speed is high, and the requirement for a calculation platform is low; in addition, through the transmission and inheritance of the overall equivalent plastic strain in the plate and strip cold continuous rolling process, the accumulation of the equivalent plastic strain of the strip steel in the subsequent pass is realized, so that the sub-models in the cold continuous rolling process are connected in series into a whole, and the continuous prediction and analysis of the convexity and the rolling force of the strip steel plate in the cold continuous rolling process are realized.

Description

technical field [0001] The invention relates to a multi-stand cold continuous rolling flat finite element simulation method, which belongs to the technical field of strip rolling in the metallurgical industry. Background technique [0002] With the rapid development of the domestic manufacturing industry, especially the continuous progress of automobile lightweight technology, higher and higher requirements have been put forward for the strength, surface quality and dimensional accuracy of cold-rolled high-strength steel. During the cold rolling production process, the deformation resistance of the strip increases with the strength of the steel grade, which further leads to an increase in the required rolling force, resulting in greater elastic deformation of the rolling mill stands, rolls, etc. Therefore, in the production of high-strength steel, due to the above factors, the shape of the finished strip (including cross-sectional shape and flatness) has a large error with t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F30/23G06F30/17G06F119/14
CPCG06F30/23G06F30/17G06F2119/14
Inventor 刘需李连杰刘天武李建新齐建军孙力王恩睿谢海波姜正义
Owner HEBEI IRON AND STEEL
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