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In-situ monitoring device and method for corrosion depth of high-temperature alloy

A high-temperature alloy, corrosion depth technology, applied in measuring devices, electromagnetic measuring devices, electromagnetic/magnetic thickness measurement, etc., can solve the problems of corrosion monitoring, limited testing equipment, inability to measure the corrosion and thinning of boiler tubes, etc., and achieve cost-saving. Effect

Pending Publication Date: 2021-11-02
HUANENG POWER INT INC +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the laboratory test equipment that can effectively simulate the operating conditions of the boiler is still very limited, and considering the power generation efficiency of the power plant, it is difficult to carry out actual measurement experiments in the power plant
Many scientific research institutes at home and abroad have developed steam oxidation / flue gas corrosion test equipment, and from normal pressure to high pressure, from static corrosion to high temperature and high pressure dynamic corrosion gradually to super (super) critical conditions, but they cannot be corroded in situ Monitoring, that is, it is impossible to measure the corrosion and thinning of boiler tubes of different materials

Method used

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  • In-situ monitoring device and method for corrosion depth of high-temperature alloy

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Experimental program
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Effect test

Embodiment 1

[0039] The high-temperature alloy to be tested is made of an alloy with the same material and preparation process as the alloy to be monitored on the heating surface. Taking the material of boiler tube P92 as an example, the in-situ monitoring of oxidation on the steam side is simulated. The air inlet and outlet seal vacuum electrode flanges 6 are two vacuum electrode flanges, and the vacuum electrode is connected to the digital micro-ohmmeter 14 using a four-wire method. 7 in the high-temperature reaction kettle is connected to the test piece and the vacuum electrode by high-temperature-resistant wires, and the connection method between the high-temperature-resistant wires and the sample is brazing. The digital micro-ohmmeter 14 controls and monitors the real-time corrosion data through the data terminal 15, and can convert the resistance data into corrosion depth data. When the corrosion depth exceeds a set value, an alarm prompt appears on the data terminal.

Embodiment 2

[0041] The high-temperature alloy to be tested is made of the same material and preparation process as the alloy to be monitored on the heating surface. Taking the Super304H material of the boiler tube as an example, the surface of the test piece is coated with coal ash, and the corrosion gas source is simulated flue gas. Gas corrosion in-situ monitoring. The air inlet and outlet seal vacuum electrode flanges 6 are two vacuum electrode flanges, and the vacuum electrode is connected to the digital micro-ohmmeter 14 using a four-wire method. 7 in the high-temperature reaction kettle is connected to the test piece and the vacuum electrode by high-temperature-resistant wires, and the connection method between the high-temperature-resistant wires and the sample is brazing. The digital micro-ohmmeter 14 controls and monitors the real-time corrosion data through the data terminal 15, and can convert the resistance data into corrosion depth data. When the corrosion depth exceeds a set...

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Abstract

The invention provides a high-temperature alloy corrosion depth in-situ monitoring device and a high-temperature alloy corrosion depth in-situ monitoring method. The device is simple in structure and reasonable in design, meanwhile, the boiler pipe environment is simulated in real time, and in-situ monitoring of corrosion of the boiler pipe can be achieved. The device comprises a corrosion gas source, a quantitative injection container, a preheating furnace, a high-temperature reaction kettle and a tail gas treatment device which are sequentially connected, wherein a quartz tube is arranged in the high-temperature reaction kettle; two ends of the quartz tube are opened and are respectively provided with a vacuum electrode flange for sealing, the vacuum electrode flanges at two ends are respectively provided with a gas inlet, a gas outlet and a vacuum electrode, the gas inlet is connected with a gas conveying pipe preheated by a preheating furnace, and the gas outlet is connected with a tail gas treatment device through an exhaust pipe; the high-temperature alloy to-be-tested piece is fixed in the constant-temperature area of the quartz tube, two ends of the high-temperature alloy to-be-tested piece are connected with the vacuum electrodes on the inner sides of the vacuum electrode flanges through high-temperature-resistant wires, the vacuum electrode wires on the outer sides of the vacuum electrode flanges are connected with the digital microohm meter after being cooled by the cooling device, and the digital microohm meter is interactively connected with the data terminal.

Description

technical field [0001] The invention relates to the monitoring of boiler heating surface materials, in particular to an in-situ monitoring device and method for corrosion depth of high-temperature alloys. Background technique [0002] Boiler heating surface includes water wall, superheater, reheater and economizer, also known as "four tubes" of boiler; it is the key component responsible for recovering coal-fired flue gas energy, heating steam, and realizing energy conversion in the boiler. The corrosion suffered by the heating surface alloy of coal-fired boiler mainly comes from two aspects: one is the high-temperature steam oxidation corrosion on the inner side of the furnace tube, that is, the steam side; the other is the high-temperature soot / gas corrosion on the flue gas side outside the furnace tube. Power plant boiler superheaters, reheaters, steam pipes and other components often suffer from severe oxidation and shedding of inner walls during operation. For example,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N17/00G01B7/06
CPCG01N17/006G01B7/06
Inventor 周永莉鲁金涛袁勇严靖博党莹樱谷月峰黄锦阳杨珍张鹏尹宏飞李沛
Owner HUANENG POWER INT INC
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