Unlock instant, AI-driven research and patent intelligence for your innovation.

Bamboo-based fiber composite material based on modified adhesive and novel assembly mode, and preparation method and application thereof

A technology of fiber composite materials and adhesives, which is applied in the direction of adhesives, adhesive types, and pretreatment of molding materials. It can solve problems such as failure to meet the requirements of home building materials, high formaldehyde release from boards, and boards that cannot be directly nailed. The effect of improving the dimensional stability of the plate, superior physical and mechanical properties, and high utilization of raw materials

Active Publication Date: 2021-11-19
GUANGDONG ACAD OF FORESTRY +1
View PDF23 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Because the density of existing bamboo-based fiber composite materials is higher than 1.05g / cm 3 , if it is used for home building materials, the board has the following problems, and it is difficult to meet the requirements of modern home building materials:
[0004] (1) The quality of the plate is too heavy, the hardness is too large, and the brittleness is high;
[0005] (2) The tool wears seriously during the sawing process;
[0006] (3) The plates cannot be directly nailed, and prefabricated metal connection holes are required, which has poor flexibility;
[0007] (4) The board is easy to crack during the tenoning process;
[0008] (5) The formaldehyde emission of the board is high, which cannot meet the requirements of home building materials;
[0009] (6) High cost

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Bamboo-based fiber composite material based on modified adhesive and novel assembly mode, and preparation method and application thereof
  • Bamboo-based fiber composite material based on modified adhesive and novel assembly mode, and preparation method and application thereof
  • Bamboo-based fiber composite material based on modified adhesive and novel assembly mode, and preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0063] Preparation of bamboo-based fiber composite adhesive:

[0064] (1) In parts by weight, add 80 parts of water, 100 parts of phenol, and 10 parts of sodium hydroxide to the reaction kettle, start the stirrer, and the stirring speed is 1000r / min; stir evenly; slowly add The first batch of 103 parts of 50wt% formaldehyde solution was heated up to 70°C within 60min, under the temperature condition of 72±2°C, the stirring speed was 1000r / min, stirred for 50min, and cooled to 40°C to obtain the reaction solution A, which was collected for later use;

[0065] (2) Add 97 parts of 50wt% formaldehyde aqueous solution and 24 parts of the first batch of urea to the reaction kettle again, so that the molar ratio of formaldehyde and urea is 4:1, adjust the pH to 7.0, heat up to 88±2°C, and stir the reaction After 30 minutes, adjust the pH of the reaction system to 3.5, add 35 parts of polyvinyl alcohol and 35 parts of polyethylene glycol, raise the temperature to 93±2°C, and react for...

Embodiment 2

[0069] Preparation of bamboo-based fiber composite adhesive:

[0070] (1) In parts by weight, add 60 parts of water, 100 parts of phenol, and 8 parts of sodium hydroxide to the reaction kettle, start the stirrer, and the stirring speed is 1000r / min; stir evenly; slowly add in the temperature condition of 42±2°C The first batch of 100 parts of 50wt% formaldehyde solution was heated to 72±2°C within 50min, the stirring speed was 800r / min, stirred for 30min, and cooled to 40°C to obtain the reaction solution A, which was collected for later use;

[0071] (2) Add 80 parts of 50wt% formaldehyde aqueous solution and 20 parts of the first batch of urea to the reaction kettle again, so that the molar ratio of formaldehyde and urea is 4:1, adjust the pH to 7.5, raise the temperature to 82±2°C, and stir the reaction After 20 minutes, adjust the pH of the reaction system to 3, add 38 parts of polyvinyl alcohol and 38 parts of polyethylene glycol, raise the temperature to 92±2°C, and reac...

Embodiment 3

[0075] Preparation of bamboo-based fiber composite adhesive:

[0076] (1) In parts by weight, add 100 parts of water, 100 parts of phenol, and 13 parts of sodium hydroxide to the reaction kettle, start the agitator, and the stirring speed is 1000r / min; stir evenly; slowly add The first batch of 70 parts of 50wt% formaldehyde solution was heated to 75±2°C within 60 minutes, the stirring speed was 1500r / min, stirred for 60 minutes, and cooled to 40°C to obtain the reaction solution A, which was collected for later use;

[0077] (2) Add 150 parts of 50wt% formaldehyde aqueous solution and 25 parts of the first batch of urea to the reaction kettle again, so that the molar ratio of formaldehyde and urea is 6:1, adjust the pH to 8, heat up to 85±2°C, and stir the reaction After 40 minutes, adjust the pH of the reaction system to 3.5, add 40 parts of polyvinyl alcohol and 40 parts of polyethylene glycol, raise the temperature to 93±2°C, and react for 60 minutes to obtain reaction sol...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
widthaaaaaaaaaa
thicknessaaaaaaaaaa
widthaaaaaaaaaa
Login to View More

Abstract

The invention discloses a bamboo-based fiber composite material based on a modified adhesive and a novel assembly mode, and a preparation method and application thereof, and belongs to the technical field of bamboo processing. The adhesive for the bamboo-based fiber composite material, provided by the invention, comprises the following components: phenol, a formaldehyde aqueous solution, polyvinyl alcohol, sodium hydroxide, urea, polyethylene glycol and water. According to the assembly mode, fiberized bamboo bundles serve as upper and lower surface layers, and radial bamboo splits and chordwise bamboo splits serve as core layers; and according to the assembly mode provided by the invention, the density of the bamboo-based fiber composite material can be obviously reduced. The adhesive provided by the invention is low in curing internal stress and low in formaldehyde emission. The household bamboo-based fiber composite material prepared by utilizing the adhesive and the assembly mode has the advantages that the density can be reduced to 0.9 g / m<3> or below, the formaldehyde emission can be reduced to 0.16 mg / L, the physical and mechanical properties are excellent, the size stability is high, the water resistance is good, and the household bamboo-based fiber composite material can be applied to the fields of indoor furniture, decoration materials, balcony walls, floors and the like.

Description

technical field [0001] The invention relates to the technical field of bamboo processing, in particular to a bamboo-based fiber composite material based on a modified adhesive and a new forming method, and a preparation method and application thereof. Background technique [0002] my country is rich in bamboo resources, known as "the second forest resource". Bamboo has been widely developed and utilized due to its short growth cycle, sustainable harvesting, and ecological environment friendliness. In terms of the utilization of bamboo resources, bamboo jigsaw panels with bamboo strips as unit materials are especially widely used in the field of home furnishing, and have formed a unique home style of bamboo. But the bamboo material utilization rate of this type of material is only 20%-25%, and all bamboo species are Moso bamboo. Therefore bamboo is used in furniture field and has problems such as single species and serious waste of resources. [0003] Bamboo-based fiber co...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C09J161/34C08G14/12C08G14/08B27N3/18B27N3/14B27N3/08B27N1/02B27J1/00
CPCC09J161/34C08G14/12C08G14/08B27J1/00B27N3/08B27N3/143B27N3/18B27N1/02B27N1/0209
Inventor 马红霞杨婵李兴伟边国民李万菊杨晓燕陈利芳符耀渝谢桂军高婕李怡欣曹永建王剑菁钱明惠赖敏婷
Owner GUANGDONG ACAD OF FORESTRY