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A kind of bamboo-based fiber composite material based on modified adhesive and new forming method and its preparation method and application

A technology of fiber composite materials and adhesives, which is applied in the direction of adhesives, adhesive types, and pretreatment of molding materials. It can solve problems such as failure to meet the requirements of home building materials, high formaldehyde release from boards, and boards that cannot be directly nailed. The effect of improving the dimensional stability of the plate, superior physical and mechanical properties, and high utilization of raw materials

Active Publication Date: 2022-06-28
GUANGDONG ACAD OF FORESTRY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Because the density of existing bamboo-based fiber composite materials is higher than 1.05g / cm 3 , if it is used for home building materials, the board has the following problems, and it is difficult to meet the requirements of modern home building materials:
[0004] (1) The quality of the plate is too heavy, the hardness is too large, and the brittleness is high;
[0005] (2) The tool wears seriously during the sawing process;
[0006] (3) The plates cannot be directly nailed, and prefabricated metal connection holes are required, which has poor flexibility;
[0007] (4) The board is easy to crack during the tenoning process;
[0008] (5) The formaldehyde emission of the board is high, which cannot meet the requirements of home building materials;
[0009] (6) High cost

Method used

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  • A kind of bamboo-based fiber composite material based on modified adhesive and new forming method and its preparation method and application
  • A kind of bamboo-based fiber composite material based on modified adhesive and new forming method and its preparation method and application
  • A kind of bamboo-based fiber composite material based on modified adhesive and new forming method and its preparation method and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0063] Preparation of Bamboo-based Fiber Composite Adhesive:

[0064] (1) in parts by weight, add 80 parts of water, 100 parts of phenol, and 10 parts of sodium hydroxide to the reactor, start the stirrer, and the stirring speed is 1000r / min; stir evenly; slowly add under the temperature condition of 42±2°C The first batch of 103 parts of 50wt% formaldehyde aqueous solution was heated to 70°C within 60min, under the temperature condition of 72±2°C, the stirring speed was 1000r / min, stirred for 50min, cooled to 40°C to obtain reaction solution A, collected for use;

[0065] (2) add 97 parts of 50wt% formaldehyde aqueous solution and 24 parts of first batch of urea in the reactor again, make the mol ratio of formaldehyde and urea be 4:1, pH is adjusted to 7.0, be warming up to 88 ± 2 ℃, stirring reaction After 30 minutes, the pH of the reaction system was adjusted to 3.5, 35 parts of polyvinyl alcohol and 35 parts of polyethylene glycol were added, and the temperature was raised...

Embodiment 2

[0069] Preparation of Bamboo-based Fiber Composite Adhesive:

[0070] (1) in parts by weight, add 60 parts of water, 100 parts of phenol, and 8 parts of sodium hydroxide to the reactor, start the stirrer, and the stirring speed is 1000r / min; stir evenly; slowly add under the temperature condition of 42±2°C The first batch of 100 parts of 50wt% formaldehyde aqueous solution was heated to 72±2°C within 50min, the stirring speed was 800r / min, stirred for 30min, and cooled to 40°C to obtain reaction solution A, which was collected and used for later use;

[0071] (2) re-add 80 parts of 50wt% formaldehyde solution and 20 parts of first batch of urea in the reactor, make the mol ratio of formaldehyde and urea be 4:1, adjust pH to 7.5, be warming up to 82 ± 2 ℃, stirring reaction After 20 minutes, the pH of the reaction system was adjusted to 3, 38 parts of polyvinyl alcohol and 38 parts of polyethylene glycol were added, the temperature was raised to 92 ± 2 ° C, and the reaction was...

Embodiment 3

[0075] Preparation of Bamboo-based Fiber Composite Adhesive:

[0076] (1) in parts by weight, add 100 parts of water, 100 parts of phenol, and 13 parts of sodium hydroxide to the reactor, start the stirrer, and the stirring speed is 1000r / min; stir evenly; slowly add under the temperature condition of 43±2°C The first batch of 70 parts of 50wt% formaldehyde aqueous solution was heated to 75±2°C within 60min, the stirring speed was 1500r / min, stirred for 60min, cooled to 40°C to obtain reaction solution A, which was collected for later use;

[0077] (2) add 150 parts of 50wt% formaldehyde aqueous solution and 25 parts of first batch of urea in the reactor again, make the mol ratio of formaldehyde and urea be 6:1, pH is adjusted to 8, be warming up to 85 ± 2 ℃, stirring reaction After 40 minutes, the pH of the reaction system was adjusted to 3.5, 40 parts of polyvinyl alcohol and 40 parts of polyethylene glycol were added, the temperature was raised to 93±2° C., and reacted for ...

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Abstract

The invention discloses a bamboo-based fiber composite material based on a modified adhesive and a new form of blank assembly, a preparation method and application thereof, and belongs to the technical field of bamboo processing. The adhesive of the bamboo-based fiber composite material provided by the invention comprises the following components: phenol, formaldehyde solution, polyvinyl alcohol, sodium hydroxide, urea, polyethylene glycol and water. The blank assembly method provided by the invention uses fibrous bamboo bundles as the upper and lower surface layers, and radial bamboo strips and chordwise bamboo strips as the core layer; the blank assembly method provided by the invention can significantly reduce the density of the bamboo-based fiber composite material. The adhesive provided by the invention has low curing internal stress and low formaldehyde emission. Utilize the household bamboo-based fiber composite material prepared by the adhesive of the present invention and the way of forming blanks, the density can be reduced to 0.9g / m 3 Below, the formaldehyde emission can be as low as 0.16mg / L. It has excellent physical and mechanical properties, high dimensional stability, and good water resistance. It can be used in indoor furniture and decoration materials, balcony walls, floors and other fields.

Description

technical field [0001] The invention relates to the technical field of bamboo wood processing, in particular to a bamboo-based fiber composite material based on a modified adhesive and a new green-assembly method, and a preparation method and application thereof. Background technique [0002] my country is rich in bamboo resources and is known as the "Second Forest Resources". Bamboo has been widely developed and utilized for its advantages of short growth cycle, sustainable harvesting, and eco-friendly environment. In terms of the utilization of bamboo resources, bamboo jigsaw panels with bamboo strips as the unit material are widely used in the field of home furnishing, and have formed a unique home furnishing style of bamboo. However, the utilization rate of bamboo for this type of material is only 20%-25%, and all bamboo species are Phyllostachys pubescens. Therefore, there are problems such as single variety and serious waste of resources when bamboo is used in the fi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09J161/34C08G14/12C08G14/08B27N3/18B27N3/14B27N3/08B27N1/02B27J1/00
CPCC09J161/34C08G14/12C08G14/08B27J1/00B27N3/08B27N3/143B27N3/18B27N1/02B27N1/0209
Inventor 马红霞杨婵李兴伟边国民李万菊杨晓燕陈利芳符耀渝谢桂军高婕李怡欣曹永建王剑菁钱明惠赖敏婷
Owner GUANGDONG ACAD OF FORESTRY