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Safety alarm system for gas concentration in converter gas and method thereof

A converter gas and gas concentration technology, which is applied in the field of gas concentration safety alarm system in converter gas, can solve problems such as frequent gas release, gas supply pressure fluctuations, energy loss, etc., and achieve the effect of promoting safe operation of converter gas

Active Publication Date: 2021-12-14
南京尚中过滤与分析设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] During the smelting process, the content of CO in the converter gas is also constantly changing with the composition and temperature of the molten iron. In the initial stage of blowing, the temperature of the molten iron is low, and the oxidation rate of carbon is also low, so less carbon monoxide is produced. As the furnace temperature rises, a violent reaction of carbon and oxygen occurs, which gradually increases the furnace gas production and carbon monoxide content to a relatively stable value. In the later stage of blowing, as the carbon in the molten iron decreases, the furnace gas volume decreases and the carbon monoxide content also decreases accordingly. It can be seen that the lower the limit value of oxygen content in converter gas is, the less likely it is that fire and explosion accidents will occur in the equipment. On the other hand, it also loses part of the energy and pollutes the environment. Therefore, accurate detection of the oxygen concentration in the converter gas is of great significance for determining the appropriate recovery of the oxygen content of the converter gas.

Method used

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  • Safety alarm system for gas concentration in converter gas and method thereof
  • Safety alarm system for gas concentration in converter gas and method thereof
  • Safety alarm system for gas concentration in converter gas and method thereof

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Embodiment 1

[0036] refer to Figure 1~Figure 3 , which is the first embodiment of the present invention, provides a method for safety warning of gas concentration in converter gas, specifically comprising:

[0037] S1: Collect the electrical signals of the gas contained in the converter gas treatment process to form multiple sets of electrical signal arrays. It should be noted that forming multiple sets of electrical signal arrays includes:

[0038] Use the electrochemical gas sensor to react with the gas contained in the converter gas treatment process and generate an electrical signal proportional to the gas concentration;

[0039] Place electrical signals of the same type in a group of continuous storage units to obtain different arrays;

[0040] Add indexes to unique identifiers in turn, forming reference identifiers for different arrays;

[0041] Summarize all reference identifiers, convert them into elements, and form multiple sets of electrical signal arrays.

[0042] Specifica...

Embodiment 2

[0078] refer to Figure 4 , which is the second embodiment of the present invention, provides a safety alarm system for gas concentration in converter gas, specifically comprising:

[0079] The data acquisition module 100 is used to capture the electrical signal of the gas contained in the converter gas treatment process, and transmit the obtained electrical signal data to the data center processing module 200 .

[0080] The data center processing module 200 is connected with the data acquisition module 100. The data center processing module 200 includes a decoding body 201, an alarm area 202 and a database 203. The decoding body 201 is used to carry the operation program of the gas detection model, the analysis model and the safety judgment model, and the decoding The body 201 receives the data information transmitted by the data acquisition module 100 and invokes the operating program for calculation, and the output calculation results are transmitted to the database 203 for...

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Abstract

The invention discloses a safety alarm system for gas concentration in converter gas and a method thereof, and the method comprises the steps: collecting electric signals containing gas in a converter gas treatment process, and forming a plurality of groups of electric signal arrays; constructing a gas detection model based on a Gaussian function; analyzing the electric signals in the plurality of groups of electric signal arrays by using the gas detection model to obtain the oxygen concentration value; and substituting the oxygen concentration value into a gas safety model for safety judgment operation, if the oxygen concentration value is within a set threshold range, realizing safety, and otherwise, triggering an alarm module for safety indication. Aiming at the defects in the existing equipment, the invention provides the converter gas concentration detection and alarm method which is ultrahigh in precision and rapid in operation, and the working efficiency and safety of converter gas are improved.

Description

technical field [0001] The invention relates to the technical field of safety detection of gas concentration in converter gas, in particular to a safety alarm system and method for gas concentration in converter gas. Background technique [0002] The gas produced by the converter during the production process is unstable and intermittent. During the oxygen blowing smelting process of the converter, the flue gas produced contains a large amount of carbon monoxide, carbon dioxide and a small amount of other gases. Under normal circumstances, these flue gases are dedusted by the dust removal system , washing, filtering, and after the gas concentration reaches the standard and the oxygen content meets the requirements, it enters the gas cabinet for recycling. [0003] Before the flue gas enters the dust removal fan, there is a laser detector in the dust removal pipe to detect the content of carbon monoxide and oxygen in the flue gas. When the oxygen concentration is lower than 2...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N27/26G16C20/20G16C20/70
CPCG01N27/26G16C20/20G16C20/70
Inventor 胡问宏
Owner 南京尚中过滤与分析设备有限公司
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