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Quenching shape control method for flexible die of aluminum alloy curved surface part for spaceflight

A flexible mold and aluminum alloy technology, applied in forming tools, manufacturing tools, metal processing equipment, etc., can solve the problems of difficult flow filling, heat treatment distortion, low pass rate, etc., to achieve improved success rate, easy operation, and simple structure Effect

Pending Publication Date: 2022-03-01
TIANJIN AEROSPACE CHANGZHENG ROCKET MFGCO
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The material of this type of product is 2A12, limited by the material and structure, there are the following problems during forming: it is easy to crack when it is directly formed in T4 state or T6 state; after forming in O state, the heat treatment distortion is serious and the pass rate is low; Deformation-quenching composite forming technology is suitable for structural curved parts with small depth and large curvature. For such structural parts with large depth and large curvature, although the accuracy of shape and size can be ensured, the softening of the slab after solution heating is serious, and the drawing process is not easy. Flow feeding, concentrated deformation and cracking, not suitable for deep component forming

Method used

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  • Quenching shape control method for flexible die of aluminum alloy curved surface part for spaceflight
  • Quenching shape control method for flexible die of aluminum alloy curved surface part for spaceflight
  • Quenching shape control method for flexible die of aluminum alloy curved surface part for spaceflight

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Effect test

Embodiment 1

[0047] According to the structural characteristics of large depth and large curvature structural surface parts of aluminum alloys used in aerospace, special-purpose flexible quenching molds are designed, such as figure 1 shown.

[0048] According to the deformation characteristics of thermal deformation-quenching composite forming, the direct thermal deformation-quenching composite forming process of flat plate is formulated, that is, after the flat slab is solid-solution heated, it is directly transferred to the cold mold for forming and quenched in the mold, and then improved by aging. strength. Forming process such as image 3 shown.

[0049] 1) Obtain the slab blanking diagram according to the product structure characteristics and the size of the technical blank;

[0050] 2) Pre-drawn parts at room temperature;

[0051] 3) According to the heat treatment specifications of the materials used in the parts and the heating speed of the furnace, the solid solution heating t...

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Abstract

The invention provides a quenching shape control method for a flexible mold of an aluminum alloy curved surface part for spaceflight. The quenching shape control method comprises the following steps: S1, obtaining a part plate blank according to a product structure; s2, a part is obtained through pre-drawing; s3, setting heat treatment parameter values; s4, carrying out solid solution heating and heat preservation on the preformed test piece; s5, after solid solution heating and heat preservation are completed, the sample is rapidly transferred to a quenching mold, the pre-formed sample is positioned, rapid mold closing is conducted, and forming is completed; s6, closing the mold, maintaining the pressure, and cooling (quenching) to obtain a test piece; and S7, taking out the test piece, and performing natural aging or artificial aging. According to the quenching shape control method for the flexible die of the aluminum alloy curved-surface part for spaceflight, the total time from rapidly taking out a plate blank from a furnace to before forming does not exceed 15 seconds by designing the flexible quenching die of the aluminum alloy curved-surface part in the forming process; and the problem of thermal deformation-quenching composite forming cracking of the spaceflight aluminum alloy curved surface piece with the large depth (27 mm) and the large curvature is solved, and therefore the product percent of pass is 100%.

Description

technical field [0001] The invention belongs to the technical field of aerospace equipment, and in particular relates to a method for quenching and controlling the shape of a flexible mold of an aluminum alloy curved surface part for aerospace. Background technique [0002] There are many types of sheet metal parts for launch vehicle body structures and complex structural dimensions. In the prior art, most of them are typical structural curved surface parts with large depth (27mm) and large curvature. The material of this type of product is 2A12, limited by the material and structure, there are the following problems during forming: it is easy to crack when it is directly formed in T4 state or T6 state; after forming in O state, the heat treatment distortion is serious and the pass rate is low; Deformation-quenching composite forming technology is suitable for structural curved parts with small depth and large curvature. For such structural parts with large depth and large c...

Claims

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Application Information

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IPC IPC(8): C22F1/04B21D22/20B21D37/12C21D9/00
CPCC22F1/04C22F1/002C21D9/0068B21D22/20B21D37/12
Inventor 谷春杰张杰刚李继光刘雪峰马康张艳丰张晓舫凡晓波王妍琴王振张世谦王娟陈凤贺李波
Owner TIANJIN AEROSPACE CHANGZHENG ROCKET MFGCO
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