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Mirror finishing process method for piston pin for locomotive

A technology of mirror surface processing and process method, which is applied in the direction of piston, cylindrical piston, plunger, etc., can solve the problem of inability to meet the surface roughness of the outer cylindrical surface of the piston pin, and achieve high practicability and economy, balanced production cycle, Well-designed effects

Pending Publication Date: 2022-04-12
CRRC QISHUYAN CO LTD
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AI Technical Summary

Problems solved by technology

[0003] At present, the highest roughness that can be achieved by machining the outer cylindrical surface is Rz1, which cannot meet the requirements of Ra0.025 for the surface roughness of the outer cylindrical surface of the piston pin of the new diesel engine. It is necessary to invent a method for machining the mirror surface of the piston pin.

Method used

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Embodiment Construction

[0026] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are part of the present invention Examples, not all examples. The embodiments in the basic invention and all other embodiments obtained by persons of ordinary skill in the art without making creative efforts all belong to the protection scope of the present invention.

[0027] The mirror surface processing method of the piston pin comprises:

[0028] S1. The piston pin made of low carbon alloy steel is subjected to carburizing and quenching heat treatment process. The hardness requirements of the inner hole, oil hole arc surface and outer cylindrical surface are HRC60~63. The process specifically includes: forging blank, annealing, roughing Ca...

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Abstract

The invention relates to the technical field of piston pins, in particular to a mirror finishing process method for a piston pin for a locomotive. The process route for machining the mirror surface of the piston pin comprises the following steps: forging a blank, annealing, roughly turning the appearance, semi-finely turning the appearance, drilling an oil hole and pre-drilling, carburizing, finely turning two ends, drilling the oil hole, quenching, correcting central holes at two ends, roughly grinding an outer circle, finely turning the appearance, semi-finely grinding the outer circle, grinding an inner hole, polishing the oil hole, marking, finely grinding the outer circle, machining the outer circle by a mirror surface, and packaging and warehousing after flaw detection. The process route is reasonable in process allowance design, balanced in production takt, high in machining efficiency, low in cost and high in generalization performance, and machining equipment is universal equipment. After quenching, the allowance of the outer circle and the inner hole is removed, and then the oil hole is polished, so that the influence of the oil hole on the roughness of the whole outer cylindrical surface during mirror processing of the outer circle can be effectively ensured. The oil hole polishing tool is self-made according to product characteristics, the problem that small holes are not polished by standard polishing accessories is solved, and the oil hole polishing tool has extremely high practicability and economical efficiency.

Description

technical field [0001] The invention relates to a piston pin, in particular to a mirror surface processing method of a piston pin for a locomotive. Background technique [0002] diesel engine [0003] At present, the highest roughness that can be achieved by machining the outer cylindrical surface is Rz1, which cannot meet the requirements of Ra0.025 for the surface roughness of the outer cylindrical surface of the piston pin of the new diesel engine. It is necessary to invent a process for machining the piston pin mirror surface. Contents of the invention [0004] The present invention aims to solve the above-mentioned defects, and provides a method for processing the mirror surface of a locomotive piston pin. [0005] In order to overcome the defects that exist in the background technology, the technical solution adopted by the present invention to solve its technical problems is: the piston pin mirror surface processing method for this locomotive, and the piston pin mi...

Claims

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Application Information

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IPC IPC(8): B23P15/00F16J1/16
Inventor 裴斌王宁刚司俊三刘德岭黄敬云潘德昌耿丽华杨爱忠张强夏焕金刘洋史俊平沈斌孙梦霞汪玲玲
Owner CRRC QISHUYAN CO LTD
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