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Intelligent artificial agglomerated stone manufacturing method based on LBM-DEM aggregate grading interface characteristic regulation and control

A technology of artificial stone and interface characteristics, applied in the field of artificial stone manufacturing, can solve problems such as low production efficiency, impact on artificial stone product performance and cost, and dependence on production technicians

Active Publication Date: 2022-04-12
GUANGXI ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, in the field of traditional artificial stone manufacturing industry in Guangxi and even in China, there are still common difficulties and pain points such as factors such as human operation and experience that have a significant impact on the performance and cost of artificial stone products.
In the stage of sample preparation and trial production of artificial granite, the proportion of the aggregate system is mostly adjusted by experience, and it often takes multiple trials and deployments to obtain an ideal proportion formula. The trial production process is long and costly; in the face of large aggregates In the raw material products and the actual production process, the ratio of artificial stone raw materials has always followed the empirical formula, and the production technology is relatively backward, resulting in serious product homogeneity, and relying too much on the experience of production technicians.
While the production efficiency is low, there is still a lack of quantitative, scientific and intelligent key technology research that can guide the production of artificial granite
[0003] The inability to obtain the artificial stone aggregate formula affects the overall mechanical properties of artificial stone products from the inside, which has long puzzled the technicians in the artificial stone industry. At present, it is still urgent to explore the standardized method of obtaining the ideal artificial stone formula and break through the tradition. It is one of the effective ways to essentially reduce the production cost of artificial granite and improve production efficiency by improving the production process and improving the traditional process in the way of intelligent manufacturing

Method used

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  • Intelligent artificial agglomerated stone manufacturing method based on LBM-DEM aggregate grading interface characteristic regulation and control
  • Intelligent artificial agglomerated stone manufacturing method based on LBM-DEM aggregate grading interface characteristic regulation and control
  • Intelligent artificial agglomerated stone manufacturing method based on LBM-DEM aggregate grading interface characteristic regulation and control

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Embodiment

[0041] An artificial granite intelligent manufacturing method based on the regulation and control of LBM-DEM aggregate gradation interface characteristics, including:

[0042] (1) Establishment of artificial granite aggregate characterization and selection decision data set (such as figure 1 shown);

[0043] ① Use characterization instruments to systematically analyze the physical and chemical properties of artificial granite aggregates to obtain characterization data of artificial granite aggregates; characterization instruments include scanning electron microscopy (SEM), X-ray diffraction (XRD), thermogravimetric analyzer (TGA), Fourier Transform Infrared Spectrometer (FTIR);

[0044] ② Use high-precision 3D scanning equipment to scan aggregates of different particle sizes, and use 3D modeling software to complete 3D reconstruction;

[0045]③Finally, quantitatively select and classify artificial granite aggregates according to particle size and gradation according to chemi...

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Abstract

The invention discloses an intelligent artificial agglomerated stone manufacturing method based on LBM-DEM aggregate gradation interface characteristic regulation and control. The intelligent artificial agglomerated stone manufacturing method comprises the following steps: (1) artificial agglomerated stone aggregate characterization and selection decision data set establishment; (2) powder grading, material internal parameter acquisition and machine learning data set optimization; (3) forming a simulation data set based on a labeled aggregate system, a resin system experiment data set and an LBM-DEM simulation result data set, and completing preprocessing and modeling training process testing; and (4) an artificial agglomerated stone production line control system is established based on the intelligent system, feeding, material stirring, temperature control, dispersity and cost are intelligently controlled, and artificial agglomerated stone intelligent manufacturing based on LBM-DEM aggregate grading interface characteristic regulation and control is achieved. Through machine learning, raw material pretreatment of the artificial agglomerated stone, selection grading and fine optimal combination are achieved, the cost and the resin system dosage are balanced, linkage and integration of key technologies such as surface modification and blending are completed, and finally intelligent manufacturing of the artificial agglomerated stone industry is achieved.

Description

technical field [0001] The invention belongs to the technical field of artificial granite manufacturing, and specifically relates to an intelligent manufacturing method of artificial granite based on the regulation and control of LBM-DEM aggregate gradation interface characteristics. Background technique [0002] Artificial granite is currently the most widely used and most used artificial stone. It uses natural marble chips and stone powder as the main raw material, uses unsaturated polyester resin as the cement, and uses high pressure and vibration to shape it. Curing at room temperature, cutting, grinding, polishing and other processes to make plates. At present, in the traditional artificial stone manufacturing industry in Guangxi and even in China, there are still common difficulties and pain points such as human operation and experience that have a significant impact on the performance and cost of artificial stone products. In the stage of sample preparation and trial...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F30/27G06F30/25G06N20/00G06K9/62G06F8/30G06F8/38G06F111/10
Inventor 郑益华黄志民马蓝宇黎演明徐梦雪莫秋凤黄译锋赖文钦刘忠林唐耀航谢松伯房严严陈先锐
Owner GUANGXI ACAD OF SCI
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