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Method for controlling thickness of variable-cross-section casting slag bath in electroslag smelting casting

An electroslag casting and thickness control technology, which is applied in the field of electroslag casting slag pool control and electroslag casting variable cross-section casting slag pool thickness control, can solve problems such as no thorough solution has been proposed, and achieve large adjustment space and adapt to process adjustment the desired effect

Active Publication Date: 2022-06-21
SHENYANG RES INST OF FOUNDRY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In terms of the thickness control of the slag pool of variable cross-section castings in electroslag casting, a complete solution has not yet been proposed

Method used

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  • Method for controlling thickness of variable-cross-section casting slag bath in electroslag smelting casting
  • Method for controlling thickness of variable-cross-section casting slag bath in electroslag smelting casting

Examples

Experimental program
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Effect test

Embodiment 1

[0032] The turbine guide vane products are selected and manufactured by electroslag casting process. The blocking mold realizes the control of the thickness of the slag pool of electroslag casting with variable cross-section castings, such as figure 1 shown;

[0033] (1) According to the shape, size and technical requirements of the guide vane, design the amount of process allowance, determine the size of the crystallizer cavity, and apply a blocking crystallizer at the position of the valve body to the long axis transition surface;

[0034] (2) Set aside 2 installation holes for the blocking type crystallizer on the base of the upper crystallizer, apply 2 blocking type crystallizers, and divide the slag pool of the valve body area (large cross-sectional area) into 3 parts, and the middle part is the transition area. When casting is carried out, the slag pool transitions to the long-axis area (small cross-sectional area), and the two sides are non-transition areas. With the c...

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PUM

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Abstract

According to the method for controlling the thickness of the variable-cross-section casting slag pool in the electroslag smelting casting process, a blocking type crystallizer is used at the front end with the cross section being in transition from large to small and is an independent embedding unit, and one or more blocking type crystallizers can be embedded; a blocking crystallizer is embedded into a slag pool, the slag pool is divided into two or more areas, one area is a transition area, the slag pool continues to be transited to a small-section area along with casting, and the other non-transition areas of the slag pool are naturally cooled and solidified and do not be transited to the small-section area; the blocking type crystallizer is fixed on the main body crystallizer through mechanical connection, and the height position of the blocking type crystallizer is adjustable; one of the slag bath thickness control methods is to adjust the volume of the transition slag bath through the application position of the blocking crystallizer; the second slag pool thickness control method is to adjust the volume of the transition slag pool through the blocking height; the blocking type crystallizer is of an independent water cooling structure.

Description

technical field [0001] The invention relates to a method for controlling the slag pool of electroslag melting and casting in the field of casting, and particularly provides a method for controlling the thickness of the slag pool of electroslag melting and casting variable-section castings. Background technique [0002] Electroslag casting is a casting method that integrates melting, refining, solidification and near-net forming, and is one of the important ways to produce high-quality castings. The process feature of electroslag casting is that the electrode is continuously melted and refined by the molten slag (ie slag pool) in the mold, and the molten metal passes through the slag pool and enters the mold for continuous solidification. [0003] The slag pool is the core part of the electroslag casting process. In order to ensure reasonable casting parameters and consistent metallurgical quality, it is desirable to maintain the same slag pool thickness throughout the casti...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D23/10
CPCB22D23/10
Inventor 熊云龙陈瑞赵岭张春铭李瑞新田雨赵黎廷王增睿杨宁
Owner SHENYANG RES INST OF FOUNDRY
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