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Heating equipment and stamping process of high-strength steel medium-thickness plate blank for automobile axle housing

A technology for heating equipment and high-strength steel, applied in the field of stamping and forming, can solve the problems affecting the forming quality of the axle housing, high energy consumption and production costs, cracking, scratches, etc., to prevent cracking, reduce production costs, and reduce mold wear. Effect

Active Publication Date: 2022-07-08
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

On the one hand, in the process of cold stamping, due to the influence of plate thickness characteristics, failure behaviors such as cracking and scratching are likely to occur at two typical positions at the transition of the axle housing radius and the bending position of the axle housing and axle package. In addition, due to the thickness of the plate The tonnage of the press required for the cold stamping process is large, and the wear and tear on the mold during the production process is very serious, which significantly affects the forming quality of the axle housing; and high production costs

Method used

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  • Heating equipment and stamping process of high-strength steel medium-thickness plate blank for automobile axle housing
  • Heating equipment and stamping process of high-strength steel medium-thickness plate blank for automobile axle housing
  • Heating equipment and stamping process of high-strength steel medium-thickness plate blank for automobile axle housing

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Experimental program
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Effect test

Embodiment 1

[0036] like Figure 1~Figure 9 As shown, the embodiment of the present invention provides a heating equipment for high-strength steel medium-thick slabs for automobile axle housings. The differential temperature stamping process. The heating equipment includes an outer casing 1, and a ring-shaped heating module 2 is arranged at the transition 28 of the square and circle of the slab 3 in the outer casing 1, and a linear heating module 4 is arranged at the bending place 27 of the bridge bag. The annular heating module 2 and the linear heating module 4 are used to adapt to different types of slabs 3; the annular heating element 11 is installed in the annular heating module 2, and the linear heating element 22 is installed in the linear heating module 4. The cross section of the inner wall of the heating module The outlines are all elliptical, and the slab 3 and the heating element are located at the two foci 18 of the elliptical section respectively to maximize the heating effic...

Embodiment 2

[0045] like Figure 10 As shown, the embodiment of the present invention provides a stamping process of a high-strength steel medium-thick slab 3 for an automobile axle housing, and the stamping process adopts the heating equipment in the first embodiment. The differential temperature heating process system of slab 3 is comprehensively determined according to the heat dissipation conditions of the production site environment, the blank transfer interval, and the thickness of the sheet. , the punch 25 and the concave die 26 of the punching machine correspond to the inserts at the forming positions of the bending part 27 of the bridge bag and the transition part 28 of the square and circle, which need to be processed by heat-resistant high-temperature alloys.

[0046] The stamping process includes:

[0047] S100, before stamping, the circulating cooling system is turned on, the annular heating module 2 and the linear heating module 4 are turned on, the atmosphere protection sys...

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Abstract

The invention discloses heating equipment and a stamping process for a high-strength steel medium-thickness plate blank for an automobile axle housing, and relates to the technical field of stamping forming. According to the equipment, a linear heating module is arranged at the bridge package bending position of a plate blank, an annular heating module is arranged at the square-circle transition position, and heating modules of different models are replaced to adapt to the plate blanks of different models; an annular heating element and a linear heating element are installed in the annular heating module and the linear heating module respectively, the section contours of the inner walls of the heating modules are both in an oval shape, and the heating units and the plate blank are located at the two focal points of the oval respectively. The process comprises the steps that the circulating cooling system is started, all the heating modules are started, the atmosphere protection system and the safety monitoring system are started, local heating is conducted on the bridge package bending position and the square-circle transition position of a plate blank, and the plate blank is transferred to a punching machine after local heating is completed. According to the equipment and the matched differential temperature stamping process, the forming pressure of the medium and heavy plate axle housing is reduced, cracking of the two positions in the stamping process is prevented, the die abrasion is small, the product percent of pass is high, and the cost is low.

Description

technical field [0001] The invention relates to the technical field of stamping and forming, in particular to a heating equipment and a stamping process for medium and thick slabs of high-strength steel used for automobile axle housings. Background technique [0002] The stamped-welded axle housing is welded by two stamped-formed half-axle housings. The stamping production of the half-axle housing is different from the thin-plate stamping process. On the one hand, in the process of cold stamping, due to the influence of the thickness of the plate, failure behaviors such as cracking and scratching are easy to occur at the two typical positions of the transition of the axle housing and the bending of the axle housing. The tonnage of the press required in the cold stamping process is large, and the wear of the mold during the production process is very serious, which significantly affects the forming quality of the axle housing. and production costs are high. SUMMARY OF THE ...

Claims

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Application Information

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IPC IPC(8): B21D37/16B21C51/00B21D22/02
CPCB21D37/16B21C51/00B21D22/022
Inventor 程磊杨助余伟周行程志诚韩盈
Owner UNIV OF SCI & TECH BEIJING
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