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PE flyash composition for producing high rigidity large caliber pipe

A large-diameter pipe and fly ash technology, which is applied in the direction of hoses, pipes, pipes/pipe joints/fittings, etc., can solve the problem of inability to ensure high dispersion of fly ash, uneven internal and external surfaces of pipes, and affecting the isotropy of pipes and other problems, to achieve the effect of small stress concentration, reduced shrinkage rate and increased rigidity

Inactive Publication Date: 2006-08-02
黑龙江昕泰管业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The technical problem to be solved by the present invention is that the components of existing waste plastic and fly ash composite pipes are waste plastics, and the content of fly ash components is small, and direct extrusion into pipes cannot ensure that the fly ash is contained in the plastic The high dispersion of the product leads to a decrease in the rigidity of the product, an increase in brittleness, and stress concentration, resulting in uneven inner and outer surfaces of the pipe, affecting the isotropy of the pipe, and limiting the production of large-diameter pipes.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0007] Embodiment 1: It is composed of 100 parts of PE raw materials, 45 parts of fly ash reinforced masterbatch, and 0.5 part of color masterbatch, uniformly mixed by general methods. Wherein the fly ash reinforced masterbatch is made by the following method: a) get 100 parts of 250 mesh fly ash, coupling agent is 3 parts of isopropyl trioleoyloxy titanate, lubricant is 3 parts of liquid paraffin, in Stir at high speed for 3 minutes at 90°C; b) Add 10 parts of low-density polyethylene and stir at high speed for 10 minutes at 100°C; c) Put it into a special screw extruder, extrude and granulate at 145°C. All parts mentioned above are parts by weight. When making pipes, the composition described in this example is added into a screw extruder, and extruded at a temperature of 150° C. to make pipes. The measured pipe rigidity is 6000N (4000N of the pipe manufactured by the prior art under the same conditions), which is increased by 50%, and the inner and outer surfaces of the pi...

Embodiment 2

[0008] Embodiment 2: It is composed of 100 parts of PE raw materials, 55 parts of fly ash reinforced masterbatch, and 0.7 parts of color masterbatch. The general method is uniformly mixed, wherein: the fly ash reinforced masterbatch is made by the following method; a) take 350 objects 100 parts of fly ash, 5 parts of isopropyl trioleyloxy titanate as coupling agent, 2.5 parts of liquid paraffin, stirred at 93°C for 4 minutes at high speed; Stir at high speed for 7 minutes at ℃; c) Enter into a special screw extruder, extrude and granulate at 160℃. All parts mentioned above are parts by weight. When making pipes, the composition described in this example was added into a screw extruder, and extruded at a temperature of 190° C. to make pipes. The measured pipe rigidity is 5600N (4000N of the pipe manufactured by the prior art under the same conditions), which is improved by 40%, and the inner and outer surfaces of the pipe are smooth without depression.

Embodiment 3

[0009] Embodiment 3: It is composed of 100 parts of PE raw materials, 60 parts of fly ash reinforced masterbatch, and 1 part of color masterbatch, uniformly mixed by general method. Wherein the fly ash reinforced masterbatch is prepared by the following method: a) take 100 parts of 450-mesh fly ash, 7 parts of silane coupling agent as the coupling agent, 2 parts of liquid paraffin, and stir at 95 ° C for 5 minutes at high speed; b ) Add 25 parts of high-density polyethylene, and stir at 120°C for 5 minutes at high speed; c) enter a special screw extruder, extrude and granulate at 170°C. All parts mentioned above are parts by weight. When making pipes, the composition described in this example was added into a screw extruder, and extruded at a temperature of 230° C. to make pipes. The measured pipe rigidity is 5200N (the rigidity of the pipe manufactured by the prior art under the same conditions is 4000N), which is improved by 30%. The inner and outer surfaces of the pipe ar...

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PUM

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Abstract

The PE-flyash composition for producing high rigidity large caliber pipe consists of PE material 100 weight portions, reinforced flyash material 40-65 weight portions and through common mixing process. The reinforced flyash material is prepared through mixing 200-500 mesh flyash 100 portions, PE coupling agent 1-8 portions and lubricant 2-3 portions via high speed stirring at 90-95 deg.c for 3-5 min; adding PE material 5-30 portions via high speed stirring at 100-120 deg.c for 5-10 min; and extrusion to pelletize at 140-180 deg.c in a special screw extruder. The said process makes the PE-flyash composition capable of being used in producing high rigidity large caliber pipe.

Description

technical field [0001] The invention relates to a PE fly ash composition, in particular to a PE fly ash composition which can be used for making pipes with high rigidity and large diameter. Background technique [0002] Fly ash is an industrial waste residue whose main component is SiO 2 、Al 2 o 3 , belongs to the aluminosilicate inorganic powder material, and its appearance is a free-flowing transparent or translucent hollow amorphous glass sphere. Hollow microspheres have the advantages of light weight, low thermal conductivity, non-toxicity, flame retardancy, good chemical stability, and high dispersion, which can improve and improve the water resistance, compressive strength, shrinkage and impact strength of PE resin; due to good fluidity, It can reduce the wear and tear on the equipment during processing, and make the composite pipe corrosion-resistant, wear-resistant, radiation-proof, heat-insulating and heat-insulating; and because of the small stress concentration...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L23/06C08K3/00F16L11/14
Inventor 陈鸣苏有林
Owner 黑龙江昕泰管业有限公司