Micro fuel cell architecture

Abstract

The present invention relates to fuel cells and components used within a fuel cell. Heat transfer appendages are described that improve fuel cell thermal management. Each heat transfer appendage is arranged on an external portion of a bi-polar plate and permits conductive heat transfer between inner portions of the bi-polar plate and outer portions of the bi-polar plate proximate to the appendage. The heat transfer appendage may be used for heating or cooling inner portions of a fuel cell stack. Improved thermal management provided by cooling the heat transfer appendages also permits new channel field designs that distribute the reactant gases to a membrane electrode assembly. Flow buffers are described that improve delivery of reactant gases and removal of reaction products. Single plate bi-polar plates may also include staggered channel designs that reduce the thickness of the single plate.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS [0001] This application claims priority under 35 U.S.C. §119(e) from co-pending U.S. Provisional Patent Application No. 60 / 482,981 entitled “Micro machined fuel stack with integral cooling and humidification”, which is incorporated by reference for all purposes; and also claims priority under 35 U.S.C. §119(e) from co-pending U.S. Provisional Patent Application No. 60 / 482,996 entitled “Fuel cell system startup procedure and self-heating apparatus”, which is incorporated by reference for all purposes.BACKGROUND OF THE INVENTION [0002] The present invention relates to fuel cell technology. In particular, the invention relates to fuel cells designed for portable applications. [0003] A fuel cell electrochemically combines hydrogen and oxygen to produce electricity. Fuel cell evolution so far has concentrated on large-scale applications such as industrial size generators for electrical power back-up. [0004] Consumer electronics devices and other po...

AI Technical Summary

Benefits of technology

[0007] The present invention relates to fuel cells that generate electrical energy and components used within a fuel cell. One aspect of the invention improves fuel cell thermal management. In this case, a bi-polar plate included the fuel cell stack comprises one or more heat transfer appendages. Arranging an appendage on an external portion of the bi-polar plate permits conductive thermal communication between inner portions of the plate and the external appendage. The appendage thus enables external thermal regulation of internal portions of a fuel cell stack. The heat transfer appendage may be integrally formed with the bi-polar plate material to facilitate conductive thermal communication between inner portions of the bi-polar plate and heat transfer appendage.

Problems solved by technology

In a stack plate fuel cell where numerous plates are stacked together and sandwich multiple electro-chemical layers, heat dissipation from internal portions of the stack remains a challenge.

These intermittent heat dissipation layers significantly increase the fuel cell package thickness, volume, and size.

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