Textured decorative plating on plastic components

Inactive Publication Date: 2006-04-27
LACKS ENTERPRISES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this practice is not economically acceptable in the initial marketing phase of potential products, and is unacceptable for certain low volume or specialty products, because pre-textured molds are relatively expensive.
Further, it is extremely difficult to consistently produc

Method used

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Examples

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Embodiment Construction

[0011] In accordance with an embodiment of the invention, a process for preparing a plastic article having a desired relief pattern in a plated surface generally involves depositing a relatively thick layer of etchable metal on a surface of the article; forming the desired relief pattern on an exposed surface of the etchable metal layer; and depositing a finish layer over the relief pattern.

[0012] Generally, there are several preparation steps prior to the step of electroplating a layer of etchable metal on the surface of the article. Typically, an electrically conductive electroless coating is provided prior to electroplating of the layer of etchable metal. Electroless coating generally involves steps of cleaning and etching the substrate, neutralizing the etched surface, catalyzing the neutralized surface (e.g. in a solution that contains palladium chloride, stannous chloride and hydrochloric acid), followed by immersion in an accelerator solution (which is either an acid or a ba...

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Abstract

A relatively inexpensive process for making plastic components having textured chrome finishes that may have fine, crisp, clean lines and intricate details includes steps of electroplating a layer of etchable metal on a surface of a plastic article, typically preserving the surface of the etchable metal, etching a desired relief pattern on the layer of etchable metal, typically cleaning and activating the surface of the relief patterned etched metal layer, and electroplating a layer of decorative metal on the relief patterned etched metal layer.

Description

FIELD OF THE INVENTION [0001] This invention relates to decorative finishes and more particularly to a process for creating a plated plastic article having a decorative relief pattern. BACKGROUND OF THE INVENTION [0002] Decorative chrome finishes on plastic components have long been popular in automotive, appliances, teletronics, and household applications. While chrome plated plastic articles having decorative relief patterns are known and desired, it is expected that the demand for more delicately textured or patterned chrome finishes will increase in the near future. A textured chrome finish on a plastic component can be achieved by applying a chrome plating over a pre-textured molded plastic component. However, this practice is not economically acceptable in the initial marketing phase of potential products, and is unacceptable for certain low volume or specialty products, because pre-textured molds are relatively expensive. Further, it is extremely difficult to consistently pro...

Claims

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Application Information

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IPC IPC(8): C25D5/56C25D5/48
CPCB44C1/227C11D3/0073C11D3/181C11D3/188C11D3/201C11D3/30C11D11/0029C23C18/20C23F1/18C23F11/149C23G1/103C23G1/20C23G5/02C23G5/02867C23G5/02883C23G5/036C25D7/00
Inventor CHASE, LEE A.HAO, LINGDONOVAN, LAWRENCE P. III
Owner LACKS ENTERPRISES
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