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Chemical amplification for the synthesis of patterned arrays

a technology of patterned arrays and synthesis methods, applied in bulk chemical production, nuclear tetramethylamine libraries, biomass after-treatment, etc., can solve the problems of geysen et al., which is limited to producing 96 different polymers on pins spaced in the dimensions of a standard microliter plate, and achieves high synthesis fidelity, small synthesis feature, and improved synthesis resolution

Inactive Publication Date: 2006-06-29
AFFYMETRIX INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0010] According to one embodiment of the present invention, the radiation causes the structure of the PAC to change and to produce a catalyst capable of initiating the autocatalytic compound, also referred to herein as an enhancer, to undergo a reaction producing at least one product that removes the protective groups from the linker molecules in the first selected regions. The use of PACs and autocatalytic compounds advantageously amplifies through catalysis the number of linker molecules having their protective groups removed. Stated differently, the radiation initiates a chemical reaction which catalyzes the removal of a large number of protective groups. With the protective groups removed, the reactive functional groups of the linker molecules are made available for reaction with a subsequently added synthesis intermediate or other compound.
[0014] Using the techniques disclosed herein, it is possible to advantageously irradiate relatively small and precisely known locations on the surface of the substrate. The radiation does not directly cause the removal of the protective groups, such as through a photochemical reaction upon absorption of the radiation by the synthesis intermediate or linker molecule itself, but rather the radiation acts as a signal to initiate a chemical catalytic reaction which removes the protective group in an amplified manner. Therefore, the radiation intensity as used in the practice of the present invention to initiate the catalytic removal by a catalyst system of protecting groups can be much lower than, for example, direct photo removal, which can result in better resolution when compared to many non-amplified techniques.
[0015] The present invention is advantageous because it makes possible the synthesis of polymers of any desired chemical sequence at known locations on a substrate with high synthesis fidelity, small synthesis feature, and improved manufacturability. Embodiments of the present invention are useful in fabricating high density nucleic acid probe arrays or immobilizing nucleic acid sequences on a surface of a substrate. High density nucleic acid probe arrays provide an efficient means to analyze nucleic acids, to monitor gene expression and to perform computation.
[0016] It is therefore an object of the present invention to provide methods of manufacturing high density polymer arrays using chemical amplification techniques. It is a further object of the present invention to provide methods of manufacturing polymer arrays using less time and lower radiation intensities to improve polymer purity, to improve the spatial resolution and contrast between polymer and substrate and to decrease the area on the substrate where polymer sequences can be synthesized allowing many and different polymer sequences on the same substrate. It is a still further object of the present invention to provide methods of removing protecting groups from synthesis intermediates in the formation of polymer sequences using photosensitive compounds to initiate catalytic reactions. It is an even still further object of the present invention to improve precision, contrast, and ease of manufacture in the production of polymer arrays.

Problems solved by technology

For example, the technique discussed in Geysen et al. is limited to producing 96 different polymers on pins spaced in the dimensions of a standard microliter plate.

Method used

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  • Chemical amplification for the synthesis of patterned arrays
  • Chemical amplification for the synthesis of patterned arrays
  • Chemical amplification for the synthesis of patterned arrays

Examples

Experimental program
Comparison scheme
Effect test

example i

Removal of Protecting Groups by Acid Amplification

[0086] Efficient removal of protective groups as taught by the present invention is demonstrated in the following experiment.

[0087] A system using an ester of toluenesulfonic acid as a PAAC and an autocatalytic ester of pentafluorobenzoic acid (1,4-cyclohex-2-enediylbis-(pentafluorobenzoate)) as an enhancer was employed. An experiment was conducted to determine time and intensity required to achieve efficient deprotection.

[0088] The synthesis of 1,4-cyclohex-2-enediylbis-(pentafluorobenzoate) and 2-nitro-3,4-dimethoxybenzyl tosylate were carried out according to Houlihan et al., Chemistry of Mat. 3:462-471, 1991. The yields were 54% and 62%, respectively.

[0089] Solutions containing poly (methyl methacrylate) (PMMA, average molecular weight of 15,000 dalton) (14.0 wt %), 1,4-cyclohex-2-enediylbis-(pentafluorobenzoate) (7.0 wt %), and 2-nitro-3,4-dimethoxybenzyl tosylate (0.5, 0.8, 1.2, 1.6, or 2.3 wt %) in cyclohexanone were spin ...

example ii

High Resolution Synthesis of Polynucleotide and Hybridization with an Polynucleotide Probe

[0094] Another important consideration for applying the techniques disclosed herein is whether the deprotection procedure interferes with the subsequent synthesis and functioning of the desired polymer arrays. The following experiment shows that functional polynucleotide arrays were synthesized by the method of the current invention.

[0095] A combination of a PAC and an enhancer in the form of a masked acid was used to synthesize a standard checkerboard pattern of an polynucleotide on a glass slide. The resulting glass slide containing polynucleotide arrays was hybridized to a complementary polynucleotide probe to test resolution and integrity of the arrays.

[0096] Solutions containing poly (methyl methacrylate) (PMMA, average molecular weight 15,000) (14.0 wt %), 1,4-cyclohex-2-enediyl-bis(pentafluorobenzoate) (7.0 wt %), and 2-nitro-3,4-dimethoxybenzyl tosylate (1, 2 wt %) in cyclohexanone w...

example iii

Lithographic Evaluation

[0103] As shown in FIG. 4, the high contrast observed in photo processes reflects the nonlinearity of the response as a function of the irradiation dose. In traditional photo resists, this nonlinearity stems from the solubility behavior of the polymer. Although the catalytic photo process described in this application does not involve a development step, nonlinear behavior was observed. This probably results from a titration effect: a quantity of acid must accumulate before the DMT group is removed.

[0104] The lithographic behavior of the process was evaluated by spin coating a 0.5 μm thick film of poly (methyl methacrylate) (PMMA) containing the nitrobenzyl ester PAC (0.5 wt %) and the enhancer (8 wt %) having the following structures:

onto a glass substrate bearing covalently bound polynucleotides whose terminal 5′ hydroxyl groups were DMT protected. The coated substrate was prebaked at 85° C. for 2 min, irradiated with varying doses at 365 nm, and postba...

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Abstract

Radiation-activated catalysts (RACs), autocatalytic reactions, and protective groups are employed to achieve a highly sensitive, high resolution, radiation directed combinatorial synthesis of pattern arrays of diverse polymers. When irradiated, RACs produce catalysts that can react with enhancers, such as those involved in autocatalytic reactions. The autocatalytic reactions produce at least one product that removes protecting groups from synthesis intermediates. This invention has a wide variety of applications and is particularly useful for the solid phase combinatorial synthesis of polymers.

Description

STATEMENT OF RELATED APPLICATIONS [0001] This application claims priority from U.S. patent application Ser. No. 10 / 840,841, filed May 7, 2004; which is a continuation application of U.S. patent application Ser. No. 09 / 578,282, filed May 25, 2000; which is a continuation application of U.S. patent application Ser. No. 08 / 969,227, filed Nov. 13, 1997, now U.S. Pat. No. 6,083,697; and U.S. provisional application No. 60 / 030,826, filed Nov. 14, 1996; all of which are hereby incorporated herein by reference.BACKGROUND OF THE INVENTION [0002] Embodiments of the present invention relate to spatially defined chemical synthesis involving lithographic processes. In particular, embodiments of the present invention are directed to novel methods and compositions for synthesizing arrays of diverse polymer sequences, such as polypeptides and polynucleotides. According to a specific aspect of the invention, a method of synthesizing diverse polymer sequences, such as peptides or polynucleotides, is ...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C12Q1/68C12M1/34C07H21/04B01J19/00C12N15/09C07B51/00C07B61/00C07H21/00C07K1/04C07K1/06C12Q1/6837C40B40/06C40B50/14C40B60/14
CPCB01J19/0046B01J2219/00427B01J2219/00432B01J2219/00497B01J2219/00527B01J2219/00529B01J2219/00576B01J2219/00585B01J2219/00596B01J2219/00605B01J2219/00608B01J2219/0061B01J2219/00612B01J2219/00617B01J2219/00626B01J2219/00637B01J2219/00659B01J2219/00675B01J2219/00711B01J2219/00722B82Y30/00C07B61/00C07B2200/11C07H21/00C07H21/04C07K1/04C07K1/045C12Q1/6837C40B40/06C40B50/14C40B60/14Y02P20/55
Inventor BEECHER, JODYGOLDBERG, MARTINMCGALL, GLENN
Owner AFFYMETRIX INC
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