Air hose support clip to prevent lateral loading

Abstract

Apparatus for suspending a device such as the end of a depending air brake hose from a railcar. A flexible strap of a synthetic resin such as moldable polyurethane is suspended from the railcar body, for example, by attachment to an apertured fitting on the railcar coupler. Elongated resilient wire clips are provided to attach the free end of the air hose. The wire clips are generally configured with a latching end including interlocking end portions for connection to the strap through a selected attachment aperture, a pair of flexibly resilient, elongated manually compressible elongated arms extending away from the latching end portions and a return portion joining the arms. The clip is further provided with a retainer operative when the arms are interlocked for maintaining the attachment aperture fitting within the confines of the return portion and out of position in which loading of the clip is exerted laterally of the clip arms. In a preferred embodiment, the clip is provided with a bend in its first arm operative to promote optimum point-loading of the clip, and this embodiment of the clip is particularly useful with a chain suspension strap.

Description

CROSS REFERENCE TO RELATED APPLICATION[0001]This application is based on and claims priority to U.S. Provisional Application No. 60 / 787,114, filed Mar. 29, 2006, and U.S. Non-Provisional patent application Ser. No. 11 / 729,831, filed on Mar. 29, 2007, the contents of which are incorporated herein by reference.FIELD OF THE INVENTION[0002]This invention relates to air hose suspension systems for rail cars and the like and especially a simplified, reliable clip and readily adjustable strap assembly for maintaining a flexible device such as the end of a rail car hose at a desired height above the rail structure.BACKGROUND OF THE INVENTION[0003]Failure to maintain rail car hoses at a proper height above the rail structure is a significant cause of unintended air hose coupling separation leading to emergency braking and stopping of the train and sometimes even derailment. Obviously, emergency braking is a cause of time-consuming and costly train delays as a result of the need for a crew me...

AI Technical Summary

Benefits of technology

"The present invention provides a solution to prevent damage to air hose support clips caused by the coupler system. The clip has a retainer to prevent it from sliding through the connector aperture, which reduces the risk of damage through lateral loading. The retainer may take the form of bent portions of the clip arms or a helical loop. The invention also provides clips and assemblies for maintaining the air brake hose at a predetermined height above a supporting road bed structure to promote optimum point-loading of the clips."

Problems solved by technology

Failure to maintain rail car hoses at a proper height above the rail structure is a significant cause of unintended air hose coupling separation leading to emergency braking and stopping of the train and sometimes even derailment.

Obviously, emergency braking is a cause of time-consuming and costly train delays as a result of the need for a crew member to walk the length of the train looking for the cause.

Although these assemblies are effective in supporting the end of the air hose, a problem arises which leads to damage and ultimately to failure of the clips in service.

This problem was investigated following field service reports of air hose support straps that had failed because of “bent or missing clips”.

The investigation revealed that over 95% of clip damage occurred to the clip connecting the bottom of the support strap to the air hose glad hand fitting.

From analysis of a number of clips produced by different manufacturers, it was observed that the damage was a result of the clip being strained on the long sides of the clip (lateral loading) instead of along the long axis of the clip (longitudinal loading).

Eventually, this causes the clip's locking integrity to be lost.

It was observed that this type of lateral loading accounts for the majority of clip damage failures.

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