Methods for forming high aspect ratio features on a substrate
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[0020]The invention generally relates to methods for forming features having high aspect ratios using an etch process. In one embodiment, the method includes plasma etching a dielectric layer using an etching gas mixture of a silicon fluorine gas and a fluorine and carbon based gas. The silicon fluorine gas of the etching gas mixture forms a conductive polymer layer on the sidewalls and / or surfaces of the etched dielectric layer, thereby extending ion trajectories in the deep features during etching. The extended ion trajectories assist etching the dielectric layer down to the bottom of the dielectric layer, thereby forming features with desired high aspect ratios while retaining good profile control and critical dimensions.
[0021]The etch process described herein may be performed in any plasma etch chamber, for example, a HART etch reactor, a HART TS etch reactor, a Decoupled Plasma Source (DPS), DPS-II, or DPS Plus, or DPS DT etch reactor of a CENTURA® etch system, all of which are...
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