Non-aqueous electrolyte secondary battery

Abstract

The present invention provides a non-aqueous electrolyte secondary battery including a positive electrode, a negative electrode having a negative active material, and a non-aqueous electrolyte; characterized in that the negative active material contains composite particle (C), which has silicon-containing particle (A) and electronic conductive additive (B), and carbon material (D), wherein the weight of the electronic conductive additive (B) falls within the range of 0.5 wt. % to 60 wt. % to the weight of the composite particle (C). The negative active material contains silicon which is capable of performing high discharge capacity, so that a non-aqueous electrolyte secondary battery having a large discharge capacity can be obtained. In addition, since the negative active material contains the electronic conductive additive (B) and the carbon material (D), the contact conductivity between the silicon-containing particle (A) or between the negative active material improves and, as a result, a non-aqueous electrolyte secondary battery having satisfactory cycle performance can be attained.

Description

CROSS REFERENCE TO RELATED APPLICATIONS[0001]This is a divisional of application Ser. No. 10 / 513,664 filed Nov. 8, 2004, which is the National Stage of PCT / JP03 / 05654 filed May 6, 2003; the above noted prior applications are all hereby incorporated by reference.TECHNICAL FIELD[0002]The present invention relates to a non-aqueous electrolyte secondary battery.BACKGROUND ART[0003]In the past, carbon material has been used mainly as a negative active material for lithium-ion secondary batteries.[0004]These days, however, in the batteries which utilize carbon material as a negative active material, the discharge capacity is so enhanced as to be close to the theoretical capacity of carbon material. Such a present situation makes it difficult to further improve the discharge capacity of those batteries.[0005]In recent years, therefore, high-capacity negative active materials which can be alternatives to carbon material have been studied thoroughly. As one example of such high-capacity nega...

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Benefits of technology

[0011]According to the present invention, the said negative active material contains the composite particle (C), in which the silicon-containing particle (A) and the electronic conductive additive (B) are contained, and the carbon material (D), and hence the cycle life improves. The reasons for this have not been determined yet clearly; however, it is very likely that the presence of the electronic conductive additive (B) and the carbon material (D) causes the enhancement of the contact conductivity between the silicon-containing particle (A) and between the composite particle (C), respectively.

[0012]In addition, the weight of the electronic conductive additive (B) falls within the range of 0.5 wt. % to 60 wt. % to the weight of the composite particle (C), and hence the discharge capacity and the cycle performance improve. If the weight of the electronic conductive additive (B) is less than 0.5 wt. % to the weight of the composite particle (C), the amount of the electronic conductive additive (B) becomes insufficient to the amount of the silicon-containing particle (A), so that inadequate electronic conductivity causes the deterioration of the cycle performance. Meanwhile, if the weight of the electronic conductive additive (B) is greater than 60 wt. %, the discharge capacity per active material weight is reduced and, consequently, the battery discharge capacity becomes small.

[0014]According to the invention of claim 2, the silicon-containing particle (A) has a content of carbon, and hence the contact conductivity of silicon becomes better and this results in improvement in the cycle life. In addition, the composite particle (C) is configured by coating the silicon-containing particle (A) with the electronic conductive additive (B), and hence the cycle life improves. It is believed that the reason for this may be that since the particle (A) is coated with the electronic conductive additive (B), even when the active material is pulverized due to the active material expansion / contraction that occurs during charge / discharge, the deterioration of the contact conductivity is prevented.

[0016]According to the invention of claim 3, the proportion of the weight of the composite particle (C) to the total weight of the composite particle (C) and the carbon material (D) falls within the range of 60 wt. % to 99.5 wt. %, and hence the discharge capacity and the cycle life improve. If the proportion of the weight of the composite particle (C) to the total weight of the composite particle (C) and the carbon material (D) is less than 60 wt. %, the negative active material becomes insufficient, so that the discharge capacity decreases. If the proportion of the weight of the composite particle (C) is greater than 99.5 wt. %, the contact conductivity between the active material deteriorates, so that the cycle life is reduced.

[0023]In addition, carbon is contained in the composite particle (C), and hence the cycle life improves. The reason for this is that even when silicon or SiOx is pulverized during charge / discharge, a conductive pathway is kept by carbon, so that a decrease in the current collection efficiency can be inhibited.

[0025]According to the invention of claim 7, the composite particle (C) has a content of carbon and when measured at a temperature rising rate of 10±2° C. / min by thermogravimetry, it exhibits two stages of weight loss in the range of 30 to 1000° C., and hence the cycle performance is improved. The reasons for this can be explained as follows. Weight loss hardly occurs to silicon at a temperature range of 30 to 1000° C.; therefore, it is carbon that causes weight loss in such a temperature range. Carbon, depending on the different properties, will differ in the temperature at which weight loss starts. In the present invention, therefore, at least two different kinds of carbon should be contained in the composite particle (C). And containing different kinds of carbon in the negative active material allows the silicon expansion / contraction that occurs during charge / discharge to be reduced and, consequently, the contact conductivity in the particle of the negative active material can be retained.

Problems solved by technology

% to the weight of the composite particle (C), the amount of the electronic conductive additive (B) becomes insufficient to the amount of the silicon-containing particle (A), so that inadequate electronic conductivity causes the deterioration of the cycle performance.

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