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Leadframe having selective planishing

a technology of leadframe and planishing, which is applied in the direction of electrical apparatus construction details, casings/cabinets/drawers, casings/cabinets/drawers details, etc., can solve the problem of leadframe deformation, more difficult to maintain mold compound adhesion to leadframes, and yield losses of approximately 5%, etc. problem, to achieve the effect of reducing manufacturing cost, increasing insensitivity, and reducing production costs

Active Publication Date: 2013-11-07
TEXAS INSTR INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The patent text discusses the two main trends in the semiconductor market: the need for products that are less sensitive to temperature and moisture levels and the desire to use less expensive process steps. These trends require the development of reliable adhesion between different parts of the semiconductor package and the selection of cost-effective process steps. In response, the patent text identifies leadframe deformation as the root cause of the issue and proposes a solution to prevent it.

Problems solved by technology

In addition, the requirement to use lead-free solders pushes the reflow temperature range into the neighborhood of about 260° C., making it more difficult to maintain mold compound adhesion to the leadframes.
Analyzing quality and productivity issues of molded plastic devices, applicant observed that the process steps of degating after molding frequently causes deformation of the leadframe during the gate removal step.
As a consequence of this deformation, yield losses of approximately 5% may occur at the process step of trimming-and-forming.

Method used

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  • Leadframe having selective planishing
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Experimental program
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Embodiment Construction

[0027]FIG. 1A illustrates a portion of an exemplary leadframe strip 101 with molded semiconductor devices 110 after the strip has been removed from the mold press, in which the encapsulation process by molding had been completed. A leadframe strip is preferably etched or stamped from a thin sheet of base metal such as copper, copper alloy, iron-nickel alloy, aluminum, Kovar™, and others, in a typical thickness range from 120 to 250 μm. The technology trend is towards thinner leadframes. As used herein, the term base metal has the connotation of starting material and does not imply a chemical characteristic.

[0028]A leadframe provides a stable support pad for firmly positioning the semiconductor chip. Further, a leadframe offers a multitude of conductive leads to bring various electrical conductors into close proximity of the chip. Any remaining gap between the tip of the leads and the chip terminals is typically bridged by thin bonding wires; alternatively, in flip-chip technology th...

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Abstract

A metal leadframe strip (500) for semiconductor devices is described. The leadframe strip has a plurality of sites (510) for assembling semiconductor chips. The sites alternate with zones (520) for connecting the leadframe to molding compound runners. The sites (510) have mechanically rough and optically matte surfaces (511, 512). The zones (520) have at least portions with mechanically flattened and optically shiny metal surfaces (521, 522). The flattened surface portions transition into the rough surface portions by a step.

Description

FIELD OF THE INVENTION[0001]The present invention is related in general to the field of semiconductor devices and processes, and more specifically to the structure and fabrication process of flood-plated rough metallic leadframes in semiconductor packages having selectively planished portions to reduce the leadframe adhesion to molding compound in zones exposed to compound in mold runners.DESCRIPTION OF RELATED ART[0002]Based on their functions, semiconductor packages include a variety of different materials. Metals formed as leadframes and bonds are employed for mechanical stability and electrical and thermal conductance, and insulators, such as polymeric molding compounds, are used for encapsulations and form factors. In the packaging fabrication flow, it is common practice to attach a plurality of semiconductor chips to a strip of leadframe, to connect the chips to their respective leads, and then to encapsulate the assembled chips in packages, which protect the enclosed parts ag...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): H01L23/495H01L21/64H05K7/18
CPCH01L23/49541H01L23/49548H01L23/49565H01L2924/0002H01L2924/181H01L2224/85H01L2924/00014H01L21/4821Y10T29/49121H01L2924/00H01L2224/45099H01L2224/05599H01L21/64H01L23/49503H01L23/49575H01L21/4842H01L21/561H01L24/85H01L24/97H01L2924/2064
Inventor ABBOTT, DONALD C.
Owner TEXAS INSTR INC
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