Electroplating processor with geometric electrolyte flow path

a technology of electrolyte flow path and electrolyte, which is applied in the direction of electrolysis components, sustainable manufacturing/processing, final product manufacturing, etc., can solve problems such as work pieces

Inactive Publication Date: 2015-03-19
APPLIED MATERIALS INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This solution ensures consistent and reliable electroplating by preventing bubble accumulation, maintaining a stable electric field and improving the uniformity of metal deposition on semiconductor wafers.

Problems solved by technology

The bubbles act as an insulator, disrupting the electric field in the processor, and leading to inconsistent plating results on the work piece.
Accordingly, engineering challenges remain in designing electroplating processors providing consistent plating results.

Method used

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  • Electroplating processor with geometric electrolyte flow path
  • Electroplating processor with geometric electrolyte flow path
  • Electroplating processor with geometric electrolyte flow path

Examples

Experimental program
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Embodiment Construction

[0015]Turning now to the drawings, as shown in FIGS. 1 and 2, an electroplating processor includes a head 14 and a base 12. A head lifter 16 lifts and lowers the head to move a work piece held in the head into a vessel or bowl 18 in the base. The vessel holds electroplating liquid. An agitator plate 24 may optionally be provided near the top of the vessel 18 to agitate the electroplating liquid adjacent to the work piece.

[0016]Referring now also to FIGS. 3 and 4, the vessel 18 may be divided via a membrane 32 into upper and lower chambers. A channel plate 30 is provided at the bottom of the vessel 18. The channel plate is typically an insulator, such as plastic. A channel 42 may be provided in the channel plate 30, with an anode material 52 in the channel 42. Alternatively, the channel plate 30 may be metal, such as platinum plated titanium, with a flow channel machined into the metal plate. The membrane 32 is clamped between the channel plate 30 on the bottom and a membrane plate 6...

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Abstract

An electroplating processor includes an electrode plate having a continuous flow path formed in a channel. The flow path may optionally be a coiled flow path. One or more electrodes are positioned in the channel. A membrane plate is attached to the electrode plate with a membrane in between them. Electrolyte moves through the flow path at a high velocity, preventing bubbles from sticking to the bottom surface of membrane. Any bubbles in the flow path are entrained in the fast moving electrolyte and carried away from the membrane. The electroplating processor may alternatively have a wire electrode extending through a tubular membrane formed into a coil or other shape, optionally including shapes having straight segments.

Description

PRIORITY CLAIM[0001]This Application is a Divisional of U.S. patent application Ser. No. 13 / 468,273, filed May 10, 2012, now pending and incorporated herein by reference.FIELD OF THE INVENTION[0002]The field of the invention is chambers, systems, and methods for electrochemically processing semiconductor material wafers and similar substrates having micro-scale devices integrated in and / or on the work piece.BACKGROUND OF THE INVENTION[0003]Microelectronic devices are generally fabricated on and / or in wafers or similar substrates. In a typical fabrication process, an electroplating processor applies one or more layers of conductive materials, typically a metals, onto the substrate. The substrate is then typically subject to etching and / or polishing procedures (e.g., planarization) to remove a portion of the deposited conductive layers, to form contacts and / or conductive lines. Plating in packaging applications may be performed through a photoresist or similar type of mask. After plat...

Claims

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Application Information

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Patent Type & AuthorityApplications(United States)
IPC IPC(8): C25D17/12C25D17/00
CPCC25D17/002C25D17/12C25D17/001C25D17/02H01L21/288H01L21/2885Y02P70/50C25D7/123
InventorHARRIS, RANDY A.WOODRUFF, DANIEL J.TURNER, JEFFREY I.WILSON, GREGORY J.MCHUGH, PAUL R.
OwnerAPPLIED MATERIALS INC