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Abrasion resistant pretreatment process for metal product

A metal product and pretreatment technology, which is applied in the direction of metal material coating process, pretreatment surface, surface coating liquid device, etc., can solve the problems of high cost, slow effect, high consumption, etc., to prolong the service life and improve the effect Significant, noise-reducing effect

Active Publication Date: 2008-05-28
上海新能量纳米科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method is not only expensive but also very slow
Because most of the processing lines often adopt the method of centralized lubrication. The oil in a tank is measured in tons. The huge amount of lubricating oil dilutes the effect of the anti-wear agent, resulting in high cost, so most manufacturers only use lubrication. oil without antiwear

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0012] It is used on the machine tool and tapping machine for holes at both ends of the crankshaft. Wipe the surface of the tap with an oil-based detergent first, and then dry it with a cloth to make the surface free of dirt and oil stains, and then apply the fully synthetic oil-based anti-wear agent evenly on the surface of the tap , and then heat the tap in an oven at 50-80°C for 1 hour, dip and coat the anti-wear agent immediately after taking it out, take it out after cooling to room temperature, drip dry and use it. The wear resistance of taps treated by this process is obviously improved. The following is the use of taps after treatment with this process.

[0013] Process Item 2004 2005 2005.9-11 average

[0014] January-June September October November December

[0015] Yield 70990 42456 7676 5960 8006 8485 30127

[0016] 260-9211 tap consumption 965 590 100 50 100 65 315

[0017] Holes at both ends Average dura...

example 2

[0026] When used on a paper-shaped milling cutter, first wipe the surface with an oil-based detergent, and then dry it with a cloth to make the surface free from dirt and oil stains, then apply the fully synthetic oil-based anti-wear agent evenly on the surface of the milling cutter, and then put it in the oven to dry it. Heat at 120°C for 30 minutes, take it out and immediately immerse it in the anti-wear agent, cool it to room temperature, take it out, drip dry and use it. Each milling cutter processed by the previous process can mill 600-700 slots, but after using the process of the present invention, each milling cutter can mill 3000 slots.

example 3

[0028] The speed of various micro motors is generally more than 2000-20000 revolutions, which are used for large and small industrial equipment and household appliances. Due to cost and product requirements, a large number of motor bearings use oil-impregnated bearings. However, oil-impregnated bearings have the problems of short life and high noise. After working for about 1000 hours, due to the wear and tear of the bearing and the shaft, the gap increases, which significantly increases the noise and vibration, and some motor bearings even cause the shaft to be stuck and burn out the motor. They once tried multiple ways to improve on oily bearings, but all could not achieve better results. After the motor bearing is treated according to the above process, heat it in an oven at 130°C for 1 hour, put it in an anti-wear agent, cool it to room temperature, take it out, and use it after dripping dry. In order to enhance the effect, you can also repeat the above steps 2-3 times ,...

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PUM

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Abstract

A pre-treating technology of metal product for generating an antiwear layer on its surface includes such steps as cleaning the surface of the metal product to be treated, coating antiwear agent on the surface, roasting at 50-130 deg.C for 15-120 min, immersing the product in antiwear agnet, cooling, and drip drying.

Description

[technical field] [0001] The invention relates to the technical field of metal wear resistance, in particular to a wear resistance pretreatment process of metal products. [Background technique] [0002] In the mechanical industry, no matter how good the materials used and how precise the machining accuracy is, the metal surface is always covered with pits and gaps when observed under a microscope, which is the root cause of wear. [0003] The phenomenon of dry friction in the machinery industry can be seen everywhere, which is very harmful. Anti-wear agents can effectively improve this marginal lubrication state and improve the quality of metal products. [0004] The traditional method is to add anti-wear agent to the lubricating oil in a certain proportion, and use the oil as the carrier to bring it to the friction point, so as to achieve the purpose of reducing wear. This method is not only expensive but also very slow to produce results. Because most of the processing l...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B05D3/00C23C8/40
Inventor 齐同赓
Owner 上海新能量纳米科技股份有限公司