Processing technique for forming air nozzle of lighter

A molding process and lighter technology, which is applied in the direction of combustion ignition, lighting and heating equipment, igniters with fuel, etc., can solve the problems of low production efficiency, large loss of raw materials, small size of lighter gas nozzle, etc., and achieve fast processing speed , high efficiency effect

Inactive Publication Date: 2008-10-01
叶万青
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  • Application Information

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Problems solved by technology

[0002] Due to fierce competition in the existing lighter market, manufacturers compete to lower prices as the main means of competition, resulting in very narrow profit margins, which makes some enterprises unbearable and even unsustainable. Therefore, if the production of spare parts can be reduced even a little Production costs are very meaningful
Among them, the existing processing technology of the lighter gas nozzle generally has the following types: one is to use copper rods as raw materials and process them with instrument lathes. The disadvantages of this method are high raw material prices, high raw material loss, and low production efficiency; One is to use aluminum tubes as raw materials and make them by roll forming. The advantage of this method is that the material cost is low, but the processing technology is complicated, so the processing cost is high; the other is the metal die-casting method. The material of this method is The cost and processing cost are high, and the production efficiency is low, so it is rarely used
In comparison, stamping or cold heading is the most efficient and economical way to process parts. However, due to the small size of the gas nozzle of the lighter, the machining accuracy is high, especially the diameter of the central axial through hole is only 0.8mm. , or even smaller, the ratio of length to diameter is over 15, and in order to facilitate the processing of the air intake horizontal hole at the lower part of the nozzle, the wall thickness of the lower part should be thinner, and the through hole in the lower part is required to have a larger diameter and a stepped hole, so now Some stamping or cold heading processing technology has been difficult to solve

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  • Processing technique for forming air nozzle of lighter

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Embodiment Construction

[0018] When this forming process is actually implemented, the blanking, pre-heading, punching and extrusion processes are completed by a general-purpose multi-station cold heading machine, and the raw material is a round strip of cheap metal, such as aluminum, iron, etc., with a diameter smaller than The outer diameter of the air nozzle is slightly larger, preferably between 3-6mm. The blanking is 1.1 to 1.15 times the volume of the air nozzle, and a circular pit 2 is pre-upset at the center of the two ends of the blank 1. The pit 2 The diameter is preferably between 1.2 and 1.25 times the center hole 3 of the air nozzle. The function of pre-upsetting is to facilitate the processing of the next process, that is, the drilling process. The higher the hardness of the selected material, the deeper the pit 2, and then Then carry out the drilling process to get through the pits 2 on both sides. The aperture is between 1.1 and 1.2 times the center hole 3 of the gas nozzle. The extrusi...

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Abstract

The invention relates to a method for producing air nozzle of lighter, wherein it comprises that: 1, feeding material that preparing cylinder blank at 1. 1-1. 15 volume times than nozzle; 2, pre-punching that punching ----shaped concave at the center of two ends, while the concave diameter is 1. 2-1. 25 times of central hole; 3, holing that connecting two side concaves while the diameter is 1. 1-1. 2 times of central hole; 4, compressing that compressing the central through hole and shoulder of outer face; 5, using special machine to prepare head and tail. The invention mainly uses cold punch method to improve efficiency. And it can not only use copper, with low cost and simple process.

Description

technical field [0001] The invention relates to a forming process of a gas nozzle of a lighter. Background technique [0002] Due to fierce competition in the existing lighter market, manufacturers compete to lower prices as the main means of competition, resulting in very narrow profit margins, which makes some enterprises unbearable and even unsustainable. Therefore, if the production of spare parts can be reduced even a little Production costs, are very meaningful. Among them, the existing processing technology of the lighter gas nozzle generally has the following types: one is to use copper rods as raw materials and process them with instrument lathes. The disadvantages of this method are high raw material prices, high raw material loss, and low production efficiency; One is to use aluminum tubes as raw materials and make them by roll forming. The advantage of this method is that the material cost is low, but the processing technology is complicated, so the processing c...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P13/00F23Q2/173
Inventor 叶万青
Owner 叶万青
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