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Preparation method of reinforced polymer base composite material for high volume fraction carbon nano-pipe

A technology of high volume fraction and carbon nanotubes, which is applied in the field of preparation of high volume fraction carbon nanotubes reinforced polymer matrix composites, can solve the problems of low volume fraction of CNTs, random orientation of CNTs, inability to carry effectively, and achieve CNT Uniform distribution, high CNT volume fraction, and broad application prospects

Inactive Publication Date: 2009-04-29
ZHEJIANG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The common problems of this method are: (1) CNTs cannot be completely independently and uniformly dispersed in the matrix; (2) the volume fraction of CNTs in the composite material is low (generally less than 5vt%), and cannot be effectively loaded; (3) ) CNTs are randomly oriented in the matrix, and the high performance of CNTs cannot be exerted in the bearing direction
The existence of these problems not only makes it difficult to realize the performance advantages of CNT, but also makes it difficult to obtain materials that meet the requirements of use.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0012] A preparation method of a porous CNT preform: (the applicant has applied for another invention patent, the application date is November 7, 2005, and the application number is 200510061453.6)

[0013] a) mixing, stirring and grinding each gram of carbon nanotubes with 0.1-4ml of a pore-forming agent solution containing a binder, wherein the concentration of the binder is 0.01-20%, to achieve uniform mixing;

[0014] b) Put the uniformly mixed powder into the mold, apply a pressure of 1-100MPa, raise the temperature to 50-250°C at a rate of 0.5-5°C / min, keep the temperature and pressure for 0.5-12h, then cool naturally to room temperature and The pressure is released, that is, the porous carbon nanotube prefabricated body.

[0015] The carbon nanotubes are single-wall or multi-wall carbon nanotubes, modified or unmodified carbon nanotubes.

[0016] The binder is a natural or synthetic organic polymer that can be formulated into a solution to facilitate uniform mixing wit...

Embodiment 1

[0025] 1) Stacking five layers of single-walled CNT preforms to obtain a CNT preform. Then put the CNT preform into the mold of the die-casting process;

[0026] 2) The epoxy resin / anhydride system (such as TDE85 / MNA anhydride) prepared by die-casting at room temperature is injected into the mold;

[0027] 3) After injection, cure with the set program: 130°C / 2h+150°C / 1h+180°C / 2h+200°C / 3h. Cool naturally to room temperature after curing. The sample was taken out from the mold to obtain the CNT / epoxy composite material.

Embodiment 2

[0029] 1) Put 2g of single-walled carbon nanotubes (SWNT) into 200ml of mixed acid (concentrated nitric acid:concentrated sulfuric acid in a volume ratio of 3:1) and ultrasonically shake at 50°C for 8 hours. The system was diluted with deionized water, and then vacuum-filtered with a microporous filter membrane with a pore size of 0.22 μm. The sediment was washed with deionized water, and then suction filtered, and so on, until the pH value of the cleaning solution was 5-6, and the product was dried in a vacuum oven to obtain acidified SWCNTs.

[0030] 2) Acidified SWCNTs preforms are prepared by the preparation method of porous carbon nanotube preforms;

[0031] 3) Stacking five layers of acidified single-wall CNT preforms to obtain a CNT preform. Then put the CNT preform into the mold of the die-casting process;

[0032] 4) Die-cast the configured epoxy resin / anhydride system (such as TDE85 / MNA anhydride) at room temperature;

[0033] 5) After the die-casting is completed...

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Abstract

A high-volume-fraction carbon nanotube reinforced polymer-based composition used as high performance structure material and functional material is prepared through spreading layers on prefabricated CNT layer by layer and liquid-phase moulding, such as pressure casting (RTM) and resin film fusion osmosis / impregnation (RFI).

Description

technical field [0001] The invention relates to a preparation method of a high volume fraction carbon nanotube reinforced polymer-based composite material. Background technique [0002] Carbon fiber reinforced resin-based structural composites have been successfully applied in many fields including electronics, aerospace, aviation and other cutting-edge industries due to their light weight, high specific strength, high specific modulus and strong material-performance designability. and national defense construction play an irreplaceable role. The performance of carbon fiber is one of the key factors that determine the performance of composite materials. Carbon nanotube (CNT) is characterized by its extremely large aspect ratio (greater than 100), high modulus and high strength (theoretical strength can reach 1.0TPa, which is 100 times that of steel), high elongation, As well as excellent heat and chemical resistance, it is considered the ultimate carbon fiber and is an ide...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C70/28B29C70/40B29K307/04
Inventor 顾嫒娟
Owner ZHEJIANG UNIV