Three-phase fluidized bed reactor

A fluidized bed reactor and reactor shell technology, applied in chemical instruments and methods, chemical/physical processes, etc., can solve the problems of inability to guarantee operation, reduce product quality, catalyst loss, etc., and achieve long-term stable operation. Avoid a large number of carry out and ensure the effect of efficient separation

Active Publication Date: 2008-05-07
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] A typical fluidized bed process is described in US Re 25,770, but this process method has the following disadvantages in practical application: the amount of catalyst storage in the reactor is small, and the space utilization rate of the reactor is low; the maintenance cost of the circulating oil pump is high, and once Malfunction and damage of the circulating oil pump will cause the catalyst to sink and accumulate, resulting in the forced shutdown of the device; the liquid product in the reactor stays for too long under non-catalytic hydrogenation conditions, and it is easy to undergo secondary thermal cracking reaction at high temperature Coking reduces product quality
However, in actual use, it is found that if the oil intake or circulating hydrogen is unstable, or the oil discharge from the reactor or the exhaust pi

Method used

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Embodiment -1

[0037] According to the selection of the three-phase separator size of the present invention, a three-phase separator fluidized bed medium-sized reactor cold mold test has been carried out, and the size of the medium-sized cold mold device is: the inner diameter of the reactor shell=160mm, the diameter of the reactor shell Height = 3000mm, shell effective volume 60L, separator height = 380mm, diameter of the cylindrical part of the central tube of the separator = 92mm, bottom diameter of the tapered opening at the lower part of the inner cylinder = 144mm, height of the lower cone part of the inner cylinder = 41mm, outer The diameter of the cylindrical part of the cylinder = 128mm, the diameter of the bottom of the opening of the conical part = 138mm, the height of the conical part = 64mm, the section of the buoy is circular, the diameter = 100mm, its lower edge is connected with the top of the outer cylinder of the separator, and the upper part of the buoy The height difference...

Embodiment -2

[0040] Based on the cold model test, a hydrodemetallization test of atmospheric residue oil in sand was carried out on a 60L medium-sized device. Wherein the size of the reactor is the same as in Example 1, and the test conditions and results are shown in Table 2.

Embodiment -3

[0042] Based on the cold model test, a hydrodemetallization test of atmospheric residue oil in sand was carried out on a 60L medium-sized device. Wherein the size of the reactor is the same as in Example 1. After 1200 hours, it was found that the amount of catalyst carry-over increased rapidly, so the three-phase separator discharge port was decoked, and the amount of catalyst carry-over returned to the normal range after decoking. The test conditions and results are shown in Table 3.

[0043] Table 1 The relationship between the oil intake, intake air volume and catalyst carryover volume of the 60L cold mold device

[0044]

[0045] Note: The intake volumes of 6 and 7 are changed in a short period of time, which is used to examine the strain capacity of the three-phase separator.

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Abstract

The invention discloses an improved three-phase fluidized layer reactor, which consists of a reactor casing body and a three-phase separator positioned at the inner upper part of the casing body, wherein, the three-phase separator is composed of the inner cylinders and outer cylinders of two concentric cylinders with different inner diameters, a float tube arranged on the outer cylinder, and the inner wall of the reactor casing body. An upper limiting apparatus and a lower limiting apparatus are arranged on the reactor casing body, and the three-phase separator is positioned between the upper limiting apparatus and the lower limiting apparatus. The reactor is mainly suitable for the chemical reaction of different kinds of liquid and gas substances under the circumstance of contacting with solid particles, and has the advantages of large catalyst inventory, high utilization rate of the reactor, and high stability of operation.

Description

technical field [0001] The invention relates to a gas-liquid-solid three-phase ebullating bed reactor, in particular to a three-phase ebullating bed reactor used for chemical reactions of different kinds of liquid and gas substances in contact with solid particles. Background technique [0002] The ebullating bed reactor is a three-phase fluidized bed of gas, liquid and solid, which can process heavy and low-quality feed oil with high metal and high asphaltene content. It has the characteristics of small pressure drop, uniform temperature distribution, constant catalyst activity throughout the operation cycle, and the ability to add fresh catalyst and take out spent catalyst during operation. [0003] A typical fluidized bed process is described in US Re 25,770, but this process method has the following disadvantages in practical application: the amount of catalyst storage in the reactor is small, and the space utilization rate of the reactor is low; the maintenance cost of ...

Claims

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Application Information

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IPC IPC(8): B01J8/24
Inventor 杨涛胡长禄贾丽刘建锟贾永忠李鹤鸣
Owner CHINA PETROLEUM & CHEM CORP
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