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Technique for producing air cushion printing blanket

A production process and blanket technology, applied in the field of air cushion printing blanket production process, can solve problems such as low efficiency, waste of solvent vapor, and environmental pollution, and achieve the effects of improving production efficiency, reducing production costs, and saving energy

Inactive Publication Date: 2008-05-14
HANGZHOU YUANYANG IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This process not only wastes solvent (xylene or toluene) and steam, but also pollutes the environment, and is inefficient

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Technique for producing air cushion printing blanket
  • Technique for producing air cushion printing blanket

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] 1) On the four-roller calender, the rubber compound (conventional formula) is simultaneously rolled on both sides of the middle layer cotton cloth, and the rubber compound is calendered on one side of the bottom cotton cloth; the speed of the four-roller calender is 3 meters per minute, and the drying temperature is 70 ℃; Cotton cloth on the surface layer follows the existing steam coating method, and rubber glue is coated on one side of the cotton cloth and dried.

[0028] 2) After laminating the surface layer cotton cloth coated with rubber glue, calendering the cotton cloth of the middle layer with rubber glue material, and the bottom cotton cloth, directly compound on the double-roll compound machine;

[0029] 3) vulcanize the blanket after compounding;

[0030] 4) Grinding the blanket after vulcanization.

Embodiment 2

[0032] 1) On the four-roller calender, the rubber compound (conventional formula) is simultaneously rolled on both sides of the middle layer cotton cloth, and the rubber compound is calendered on one side of the bottom cotton cloth; the speed of the four-roller calender is 4 meters per minute, and the drying temperature is 85 ℃; Cotton cloth on the surface layer follows the existing steam coating method, and rubber glue is coated on one side of the cotton cloth and dried.

[0033] 2) After laminating the surface layer cotton cloth coated with rubber glue, calendering the cotton cloth of the middle layer with rubber glue material, and the bottom cotton cloth, directly compound on the double-roll compound machine;

[0034] 3) vulcanize the blanket after compounding;

[0035] 4) Grinding the blanket after vulcanization.

Embodiment 3

[0037] 1) On the four-roller calender, the rubber compound (conventional formula) is simultaneously rolled on both sides of the middle layer cotton cloth, and the rubber compound is calendered on one side of the bottom cotton cloth; the speed of the four-roller calender is 5 meters per minute, and the drying temperature is 100 ℃; Cotton cloth on the surface layer follows the existing steam coating method, and rubber glue is coated on one side of the cotton cloth and dried.

[0038] 2) After laminating the surface layer cotton cloth coated with rubber glue, calendering the cotton cloth of the middle layer with rubber glue material, and the bottom cotton cloth, directly compound on the double-roll compound machine;

[0039] 3) vulcanize the blanket after compounding;

[0040] 4) Grinding the blanket after vulcanization.

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Abstract

The invention relates to a manufacturing technology for an air cushion printing rubber blanket on a printing roller of a hectograph machine, which adopts the technical proposal that the manufacturing technology comprises a plurality of ordinal steps as followings: firstly, coating a rubber glue on single side of a cotton cloth of a surface layer and drying the glue, calendering a rubber sizing material simultaneously on the both side of the rest cotton cloth of a middle layer, and calendering the rubber sizing material on the single side of the cotton cloth of a bottom layer; secondly, folding the cotton cloths coated the rubber glue or calendered the rubber sizing material, and compounding the cloths on a dual-roller compound machine directly; thirdly, vulcanizing the compounded rubber blanket; fourthly, and grinding the vulcanized rubber blanket. The invention is characterized in that the calendering rubber sizing material on the single or both side of the cotton cloths is proceed on a four-roller calender, the running speed of the calender is 3 to 5 meters per minute and the calendering temperature is 70 to 100 DEG C.

Description

technical field [0001] The invention relates to a blanket production process, in particular to an air cushion printing blanket production process on a printing roller of an offset printing machine. Background technique [0002] The blanket on the printing roller of the existing offset printing machine is a four-layer cloth and four-layer glue structure: its surface glue, inner layer glue and foam layer are all completed by steam coating; Rubber glue is coated on the cotton cloth and heated and dried with steam, then as shown in Figure 2, four layers of cotton cloth coated with rubber glue are compounded and vulcanized, and then the blanket is ground. This process not only wastes solvent (xylene or toluene) and steam, but also pollutes the environment, and is inefficient. Contents of the invention [0003] The technical problem to be solved by the present invention is to provide an improvement in the production process of printing blankets. This production process should b...

Claims

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Application Information

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IPC IPC(8): B32B37/15B32B38/00B29C43/28B29C43/58B41N10/04
Inventor 王德平
Owner HANGZHOU YUANYANG IND
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