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Molten salt for glass chemistry toughening and chemical toughening method using the same

A technology of chemical toughening and molten salt, applied in the field of molten salt of performance, can solve the problems of glass warpage easily exceeding the standard, difficult to cut, cuttable performance, and warpage impact resistance is difficult to meet the standard at the same time, so as to shorten the ion exchange rate. Time, Acceleration Swap Speed, Low Warpage Effects

Inactive Publication Date: 2008-12-24
深圳南玻显示器件科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for ultra-thin flat glass with a thickness of 0.3-1.1mm and a size of more than 12 inches, the current low-temperature chemical tempering technology (using KNO 3 Molten salt) is difficult to meet the use requirements of ultra-thin flat glass, mainly in the performance of cutting performance, warpage and impact resistance are difficult to meet the standards at the same time
This is because after the glass is treated with the existing low-temperature chemical tempering technology, the impact resistance performance index of the glass is contradictory to the cuttability, warpage and other performance indexes, that is, the impact resistance of chemically tempered glass is good. That is to say, the anti-destructive performance under the action of external force is good, but the warpage of the glass is easy to exceed the standard, and it is difficult to cut
However, in the usual application fields of ultra-thin flat glass (such as LCD substrates, touch screen substrates, etc.), there are strict requirements on the impact resistance, cuttability and warpage of the glass, and the untreated original glass obviously cannot meet the requirements. The use of impact resistance is required, and the existing low-temperature chemical tempering technology can not take into account the impact resistance, cutability, and warpage of glass at the same time.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] The glass substrate is made of soda-lime glass, and its mass percentage composition is: SiO 2 72%, Al 2 o 3 1.7%, CaO 7.9%, MgO 3.9%, Na 2 O 13%, K 2 O 1.1%, other 0.4%. The thickness of the glass is 0.5mm, and the size is 450*550mm.

[0029] After the above soda-lime glass is selected, cut and edged, polished and cleaned, it is placed in a preheating furnace for preheating treatment at a temperature of 300°C, and then quickly transferred to a molten salt tank filled with molten salt The ion exchange is carried out inside, the temperature of the molten salt is 380°C (that is, the ion exchange temperature, which is lower than the strain point of the glass substrate material used), and the ion exchange time is 7h. After the exchange is completed, the glass is quickly transferred to an annealing furnace with a temperature similar to that of the molten salt bath for furnace cooling at a cooling rate of 7°C / min. Then take 10 groups of samples of the obtained glass to c...

Embodiment 2

[0034] The difference between this embodiment and embodiment 1 is:

[0035] The preheating temperature is 400°C, the ion exchange temperature is 470°C, the ion exchange time is 0.5h, and the auxiliary material is 0.5% Al 2 o 3 , 0.3% KCl, 0.3% K 2 SO 4 and 0.2% K 2 CrO 4 The composition of the mixture, each ratio is each component and KNO 3 mass percentage.

Embodiment 3

[0037] The difference between this embodiment and embodiment 1 is:

[0038] The preheating temperature is 350°C, the ion exchange temperature is 420°C, the ion exchange time is 3h, and the auxiliary material is 7.5% Al 2 o 3 , 3% KCl, 3% K 2 SO 4 and 2.5% K 2 CrO 4 The composition of the mixture, each ratio is each component and KNO 3 mass percentage.

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PUM

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Abstract

The invention discloses a molten salt used in glass chemical toughening. The components comprise at least one of KNO3 and KNO2, at least one of 15% of Al2O3 and 0.5%-10% of SiO2, 0.3%-6% of KCl, at least one of 0.3%-6% of K2SO4 and 0.3%-6% of K2SiO3 and at least one of 0.2%-5% K2CrO4 and 0.2%-5% of K2CO3. The invention also discloses a chemical toughening method to conduct ion-exchange treatment for the glass by the molten salt after pre-heating treatment. The molten salt and the chemical toughening glass prepared by the invention can have shock resistance of the glass with consideration to the cutting property and warp degree.

Description

technical field [0001] The invention relates to a molten salt used for chemical tempering of glass, in particular to a molten salt capable of taking into account the impact resistance, cuttability, warpage and other properties of glass. Background technique [0002] Glass chemical tempering forms compressive stress on the glass surface through ion exchange, which can achieve the effect of glass strengthening. Chemical tempering can be divided into two categories: [0003] 1. High-temperature chemical toughening, the reaction temperature is above the strain temperature of the glass (the temperature at which the glass begins to soften), and small ions (Li + ) to replace large ions in the glass (Na + ), generating β-eucryptite (Li 2 O·Al 2 o 3 2SiO2 2 ), so that the expansion coefficient of the glass surface is lower than the internal expansion coefficient of the glass. When the glass is cooled, the internal shrinkage deformation is greater than the surface shrinkage defo...

Claims

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Application Information

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IPC IPC(8): C03C21/00
Inventor 杨应国金弼蒋蔚
Owner 深圳南玻显示器件科技有限公司
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