Aluminum liquid horizontal measurement method and tool

A technology of level measurement and measurement tools, which is applied in the direction of liquid level indicators for physical variable measurement, can solve the problems of electrolytic cell interference, heavy workload, and cathode carbon block peeling off and bursting layers, etc., to improve economic and technical indicators, guide Enhanced effect and convenient measurement method

Inactive Publication Date: 2008-12-24
FUSHUN ALUMINUM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, in actual production, because the bottom of the tank at the aluminum outlet is prone to sedimentation, or the cathode carbon block often peels off the explosive layer, resulting in uneven pits, etc., the measured height of the aluminum liquid is too large, and the value cannot accurately reflect the tank. The average level of the internal aluminum liquid has a large error, which has a major impact on guiding the production of electrolytic aluminum. In serious cases, the measured value does not even have guiding significance
If measuring in other parts of the electrolytic cell, it is necessary to pull out the anode there, which requires a lot of work and great interference to the electrolytic cell. It is not suitable for frequent measurement at all. It is only used for inventory in the cell and cannot be used at ordinary times.

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  • Aluminum liquid horizontal measurement method and tool

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Experimental program
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Effect test

Embodiment 1

[0017] Embodiment 1: Take the vertical edge plate top of a certain electrolytic cell as the measurement reference zero point, and the distance L1 from the reference zero point to the upper surface of the cathode carbon block in the electrolytic cell is 58cm. Using the measuring tool of the present invention, its measured iron brazing length H1 is 53cm. According to the measurement method of the present invention, the measuring iron 1 of the measuring tool is vertically inserted into the aluminum electrolytic cell, and the reference level bar 2 of the measuring tool is placed on the vertical edge plate of the aluminum electrolytic cell, and the measurement of the iron can be guaranteed by observing the level ruler 4 vertical insertion. Then pull out the measuring tool. Because the heat dissipation speed of the electrolyte liquid and the aluminum liquid is different, at this time, a clear boundary mark between the two is left on the measuring iron braze 1 of the measuring tool....

Embodiment 2

[0018] Embodiment 2: Taking the top of the vertical edge plate of a certain electrolytic cell as the reference zero point of measurement, the distance L1 from the reference zero point to the upper surface of the cathode carbon block in the electrolytic cell is 62cm. Using the measuring tool of the present invention, its measured iron brazing length H1 is 50cm. According to the measuring method of the present invention, the measuring iron brazing 1 of the measuring tool is vertically inserted into the aluminum electrolytic cell, and the reference horizontal bar 2 of the measuring tool is placed on the vertical edge plate of the aluminum electrolytic cell. Then pull out the measuring tool. Because the heat dissipation speed of the electrolyte liquid and the aluminum liquid is different, at this time, a clear boundary mark between the two is left on the measuring iron braze 1 of the measuring tool. In this way, the value L2 measured from the reference zero point to the boundary ...

Embodiment 3

[0019] Embodiment 3: Take the vertical edge plate top of a certain electrolytic cell as the reference zero point of measurement, and the distance L1 from the reference zero point to the upper surface of the cathode carbon block in the electrolytic cell is 68cm. Using the measuring tool of the present invention, its measured iron brazing length H1 is 55cm. According to the measurement method of the present invention, the measuring iron 1 of the measuring tool is vertically inserted into the aluminum electrolytic cell, and the reference level bar 2 of the measuring tool is placed on the vertical edge plate of the aluminum electrolytic cell, and the measurement of the iron can be guaranteed by observing the level ruler 4 vertical insertion. Then pull out the measuring tool. The numerical value L2 measured from the reference zero point to the boundary point of the electrolyte and the aluminum liquid level according to the boundary mark left on the measuring iron brazing 1 of the ...

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Abstract

The invention relates to a measuring method and the measuring tool of aluminum liquid level in an electrolytic tank in the aluminum electrolytic production. The measuring method uses a standing edge board of the electrolytic tank with uneasy deformation as a reference plane and a reference zero point 0, the distance from the reference zero point 0 to the upper surface of a cathode carbon block inside the electrolytic tank is set to be L1, a reference level rod of the measuring tool is hanged over the reference plane, a measuring crooked chisel that is vertically fixed with the reference level rod is inserted into the aluminum liquid of the electrolytic tank and then pulled out, and consequently the distance L2 from the reference zero point to a level demarcation point between the electrolyte and the aluminum liquid is measured, and the level height of the aluminum liquid H is calculated by subtracting L2 from L1. The vertical measuring crooked chisel of the measuring tool has the length of H1, wherein, H1 is less than L1 and more than L2. The measuring method of the invention is convenient, simple and fast, uses the measuring tool with simple structure and low cost, is applicable to the production working of various aluminum electrolytic tanks, has high measurement precision, accurate measured data and reinforced guidance to the aluminum electrolytic production, and consequently improves each economic technical index of the aluminum electrolytic production.

Description

1. Technical field [0001] The invention relates to a method for measuring the level of molten aluminum in an electrolytic cell and a measuring tool used in aluminum electrolysis production. 2. Background technology [0002] At present, in the production of electrolytic aluminum industry in my country, the side-inserted self-baking aluminum electrolytic cell has been completely eliminated, and the pre-baked anode electrolytic cell is used instead, and the 200kA large-scale pre-baked anode electrolytic cell is the main cell type. In the production of electrolytic aluminum, the control of the level of molten aluminum in the electrolytic cell is particularly critical. If the level of aluminum liquid is too high, because the thermal conductivity of aluminum liquid is very good, it will reduce the temperature of the electrolyte liquid, cause the anode effect to occur in advance, waste electric energy, reduce the current efficiency, and is the main cause of the cold tank in the sic...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01F23/22
Inventor 封同会胡恩发吴玉春祁文良司道宏张春林王怀军汤振明
Owner FUSHUN ALUMINUM
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