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Giant stamp forging hydraulic press upright post stress harvester and stress monitoring system

A collection device and monitoring system technology, applied in the field of a giant die forging hydraulic press column stress collection device and a stress monitoring system, can solve the problems of poor anti-interference ability of analog signals, inaccurate collected signals, harsh working environment, etc., so as to improve the anti-interference ability. Capability and reliability, improved safety, longer service life

Active Publication Date: 2009-02-18
CENT SOUTH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the above methods, the sensor signals are all analog signals. Due to the harsh working environment of the giant die forging hydraulic press, long signal transmission lines, and poor anti-interference ability of analog signals, the collected signals are often inaccurate when using the above methods for detection, and the effect is not ideal. Difficult to play the role of monitoring and alarming the column stress of giant die forging hydraulic press

Method used

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  • Giant stamp forging hydraulic press upright post stress harvester and stress monitoring system
  • Giant stamp forging hydraulic press upright post stress harvester and stress monitoring system
  • Giant stamp forging hydraulic press upright post stress harvester and stress monitoring system

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Embodiment 1

[0027] The column stress monitoring system of the giant die forging hydraulic press includes high-precision displacement sensors and mounting brackets, bus conversion modules (ie, analog-to-digital converters), PLC systems, and host computer monitoring systems. The technical scheme is as follows: measure the micro-displacement of the column in a non-contact way, convert the analog signal into a digital signal through an analog-to-digital converter (bus conversion module), realize full-digital data communication through an industrial field bus, and analyze and record stress data by a computer monitoring system , Generate stress monitoring data reports.

[0028] figure 1 The structure of the sensor mounting bracket of this embodiment is described. It is characterized by non-contact measurement. In the mounting bracket, the upper positioning block 1 and the lower positioning block 8 are welded to the surface of the column 15 of the hydraulic press. When the hydraulic press is w...

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Abstract

The invention discloses a giant die forging hydraulic press column stress acquisition device, which is characterized in that a sensor bracket is arranged on an upright column; a displacement sensor is arranged on the sensor bracket; one end of a displacement connecting rod is sleeved in a through hole of the sensor bracket and positioned below the displacement sensor; and the other end of the displacement connecting rod is fixedly arranged on the upright column. The invention also discloses a giant die forging hydraulic press column stress monitoring system, which comprises the giant die forging hydraulic press column stress acquisition device, an analog-to-digital converter and a microprocessor; and the industrial fieldbus technology is adopted to achieve fully digital communication of the detection system. By effectively monitoring the hydraulic press working column stress conditions in a real-time manner, the invention greatly improves the safety, reliability, application and maintenance efficiency, thus extending the service life of the giant die forging hydraulic press.

Description

technical field [0001] The invention belongs to the technical field of machinery and electronics, and relates to a stress collection device and a stress monitoring system for a column of a giant die forging hydraulic press. Background technique [0002] Large-scale die forging hydraulic press is an indispensable key equipment in aerospace, aviation, atomic energy, automobile, shipbuilding and other industries, and it is also an important equipment for heavy machinery manufacturing. It plays a key role in the technical level and productivity of a country's national defense industry and heavy machinery manufacturing, and is one of the important symbols of a country's industrialization level and economic and national defense strength. [0003] When the die forging hydraulic press is under the action of huge load, the contact nonlinearity of its complex structure, the gap between connection and kinematic pair and other factors produce singular load transmission and huge addition...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01L1/00B30B15/28
Inventor 谭建平陈晖龚金利
Owner CENT SOUTH UNIV
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