Method for real-time detecting bearing shell vibration by image analysis

An image analysis and shaft detection technology, applied in the field of image analysis, can solve the problems of complex installation, expansion, and high requirements for professional operation, and achieve the effects of improving efficiency, reducing costs, and reducing installation complexity.

Active Publication Date: 2009-06-17
JIANGSU TRIGIANT TECH
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  • Abstract
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  • Claims
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Problems solved by technology

[0009] 1. Purpose of the invention: The main purpose of the present invention is to provide a kind of image analysis for the current various detectors that are expensive, difficult to perform multi-point detection and complicated to install, require high professionalism in operation, and cannot achieve automatic alarms. The application method in bearing bush vibration detection, this method can greatly reduce the cost, can perform multi-point detection, and can detect at a relatively long distance, and this distance can be doubled with the imaging effect of the image acquisition equipment

Method used

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  • Method for real-time detecting bearing shell vibration by image analysis
  • Method for real-time detecting bearing shell vibration by image analysis
  • Method for real-time detecting bearing shell vibration by image analysis

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Embodiment Construction

[0018] The preferred embodiment will be described in detail below in conjunction with the accompanying drawings.

[0019] Such as figure 1 As shown, 1 is the image acquisition device, 2 is the fixed bracket, and 3 is the monochrome baffle; the image acquisition device is fixed on the bracket, and the appropriate height and distance are adjusted so that the lens is vertically aligned with the center of the axis. The cross-section of the shaft is vertical, and a monochromatic baffle is placed behind the shaft to make the shaft easy to distinguish from the external environment. The image acquisition device is connected to the computer interface through a cable, and the user installs the driver of the image acquisition device on the computer after correctly connecting the hardware. After the system is running, the image acquisition equipment transmits the signal to the computer through the communication line, and converts it into a digital image signal that the computer can recog...

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Abstract

The invention discloses a method for analyzing and detecting bearing pad vibration by images, comprising steps as follows: (1) an image acquisition device is installed; (2) based on displayed images, the image acquisition device is fine-tuned until the image effect is the best; (3) correction is carried out on a distortion parameter of the stored images; (4) a computer works out the amplitude of bearing pad vibration by real-time identification and recording of the position of the bearing pad. The method for analyzing and detecting bearing pad vibration by images of the invention automatically record the whole process of bearing pad vibration, gives a warning when vibration amplitude exceeds safety range, shoots the bearing pad by the image acquisition device and adopts a non-contact measurement method without having to make major changes on an original mechanical device or leading detection personnel to approach the device. Compared with the traditional detection device, the invention has the advantages that the structure is simple, the cost is greatly reduced, the assembly and management is more convenient, a chart can be automatically generated, personnel can iconically observe the vibration of the bearing, and the maintenance is convenient.

Description

1. Technical field [0001] The invention relates to an image analysis method, in particular to an image analysis method for real-time detection of bearing bush vibration. 2. Background technology [0002] Bearings are an important support for shafts and other rotating components, and are one of the earliest mechanical basic components that adopt specialized mass production methods. Bearings are used in a wide range of fields, including trains and automobiles, mining machinery, steel rolling and steelmaking, aerospace and electrical machinery, etc. Bearings are divided into rolling bearings and sliding bearings. At present, rolling bearings are the most widely used. It has many advantages, such as: low friction coefficient, convenient maintenance, and simple structure. It is these advantages that make it applied in all aspects of industrial transmission. [0003] However, the bearing cannot always work stably. Due to the influence of design parameters, manufacturing errors, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01H17/00G06T5/00G06T7/00
Inventor 陈英革王小英沈是项梦羽周蓓秦志刚尹震宇
Owner JIANGSU TRIGIANT TECH
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