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Magnesia-hercynite brick used by high temperature zone of cement kiln and use method thereof

A technology of magnesia-iron-aluminum spinel and iron-aluminum spinel, which is applied in the field of magnesia-iron-aluminum spinel bricks in the high-temperature zone of cement kilns, can solve the problems that the comprehensive performance is not as good as that of magnesia-chrome bricks, and achieve the effect of optimal configuration

Inactive Publication Date: 2009-12-30
BEIJING TONGDA REFRACTORY TECH CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the comprehensive performance is not as good as that of magnesia-chrome bricks. Therefore, in order to realize the chrome-free refractory materials used in the high-temperature zone of cement kiln, we must, according to the advantages and disadvantages of different chrome-free bricks, maximize the strengths and avoid weaknesses, and replace magnesia-chrome bricks in sections to improve the chrome-free bricks as much as possible. value for money

Method used

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  • Magnesia-hercynite brick used by high temperature zone of cement kiln and use method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Large dry process cement kiln A, precalciner kiln type, specifications The designed output is 5000T / D, the fuel is bituminous coal, and the kiln operation rate is >95%. The configuration of chrome-free refractory bricks for kiln A is shown in Table 3.

[0018] Table 3 Kiln A chrome-free refractory brick configuration

[0019] Application area

[0020] The firing zone of kiln A adopts magnesia-iron-aluminum spinel bricks with excellent performance of hanging kiln skin and thermal shock stability. The kiln skin in the transition zone is not easy to hang stably, but due to the high operating rate of the kiln and the stable kiln condition, it is not easy to get big balls in the kiln. The mechanical wear requirements of the refractory bricks used in the transition zone are relatively low. Comprehensive consideration, the overall thermal shock performance of the transition zone is better The new type of magnesia-alumina spinel bricks, the alumina content is gene...

Embodiment 2

[0022] Large dry process cement kiln B, precalciner kiln type, specifications The designed output is 2500T / D, the fuel is bituminous coal, and the kiln operation rate is >90%. The configuration of chrome-free refractory bricks for kiln B is shown in Table 4.

[0023] Table 4 Kiln B chrome-free refractory brick configuration

[0024] Application area

lower transition zone

Firing zone

upper transition zone

Chrome-free brick

Silica Brick / New Magnesium Aluminum Spinel

the brick

Magnesia-Fe-Al-Spinel Brick

New magnesia alumina spinel brick / Simo

the brick

[0025] The firing zone of kiln B adopts magnesia-iron-aluminum spinel bricks with excellent performance of hanging kiln skin and thermal shock stability. The kiln skin in the transition zone is not easy to hang stably, but because the kiln operating rate is lower than that of kiln A, the stability of the kiln condition decreases, and the kiln is prone to large balls...

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Abstract

The invention belongs to the field of refractory materials and relates to a magnesia-hercynite brick used by the high temperature zone of a cement kiln and a use method thereof. The brick is characterized in that high-quality magnesia and electric melting synthesis hercynite are taken as main raw materials which comprises the following components in percentage by weight: 40-50 percent of 3-1mm coarse magnesia, 10-15 percent of 1-0.088mm medium magnesia, 30-35 percent of fine magnesia less than 0.088mm, and 6.5-11.5 percent of 3-0mm electric melting synthesis hercynite. The raw materials after mixing are added with pulp mill waste for mixing, pressing, drying and sintering at the temperature more than 1,600 DEG C, thus obtaining the magnesia-hercynite brick. The mass percentage of the ingredients of the produced magnesia-hercynite brick is as follows: 2.5-5.5 percent of Fe2O3, 4.0-6.0 percent of Al2O3 and 93.0-89.0 percent of MgO plus other microcomponents. According to different operating situations of different cement kilns and by combining the characteristic of chrome-free brick, the invention replaces magnesite-chrome brick region by region, makes full use of the advantages and bypasses the disadvantages, improves the cost performance of the refractory brick used by the high temperature zone to the greatest extent and realizes chrome-free refractory brick used by the cement kiln.

Description

Technical field: [0001] The invention belongs to the field of refractory materials, and relates to a magnesium-iron-aluminum spinel brick used in a high-temperature zone of a cement kiln and a use method thereof. According to the different operating conditions of different cement kilns, combined with the characteristics of chrome-free bricks, replace magnesia-chrome bricks in different areas, maximize the strengths and avoid weaknesses, improve the cost performance of refractory bricks for high-temperature zones as much as possible, and realize the chrome-free refractory bricks for cement kilns. Background technique: [0002] The high temperature zone of the dry process cement kiln can be divided into a firing zone and a transition zone, see the attached figure 1 . The kiln lining in the high temperature zone of the cement kiln is subject to the most severe thermal, mechanical and chemical damage. 60-70% of the total consumption of refractory materials in the whole kiln sys...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66F27B7/28
Inventor 冯运生李勇周伟李燕京康荣华李平王林俊高长贺李献明
Owner BEIJING TONGDA REFRACTORY TECH CO LTD
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