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Method for manufacturing composite bamboo floor block by adopting excess materials

A technology for floor boards and bamboo floor boards, which is applied to the manufacturing and processing of floor boards, and uses surplus materials to manufacture composite bamboo floor boards, which can solve problems such as economic loss, irregularity, waste, etc., achieve high adaptability, and is conducive to popularization and production The effect of simple process

Inactive Publication Date: 2010-01-20
TECSUN SUZHOU HOMES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, since the areas used for decoration in the home are very different, there will be a certain amount of floor waste in the installation and laying of bamboo flooring.
As far as the current technology is concerned, these floor residues are often equivalent to waste materials due to their irregularities and trivialities, and are directly dumped for disposal, causing huge economic losses
Furthermore, such waste cannot effectively meet the green environmental protection requirements of the home improvement industry.

Method used

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  • Method for manufacturing composite bamboo floor block by adopting excess materials

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Such as figure 1 The shown composite bamboo floor board using surplus materials is manufactured as follows: first, the bamboo floor surplus materials of different types and colors account for 45% according to the bamboo floor surplus materials 1 with a bamboo age of more than four years; The following bamboo floor surplus material 2 accounts for 10% ratio and puts into the mould, carries out planking. During this period, the leftover bamboo flooring materials are stacked to a certain thickness in a manner consistent with the grain direction, so as to ensure that the remaining bamboo flooring materials fill the mold as much as possible, which is convenient for subsequent processing.

[0032] Subsequently, a cold press is used to carry out 20 minutes of pre-pressing for the remaining bamboo floor after planking. In this way, the gap between the remaining floor materials during the laying process is eliminated. During the process, if a large pressing gap is found, the mol...

Embodiment 2

[0038] Such as figure 1 The composite bamboo floor board that adopts surplus material as shown can be obtained by the following method: first, the bamboo floor surplus material of different types and different colors accounts for 60% according to the bamboo floor surplus material 1 with a bamboo age of more than four years; The remaining material 2 of the bamboo floor below the age of four years accounts for 30% of the ratio and puts it into the mould, and carries out planking. During this period, the leftover bamboo flooring materials are stacked to a certain thickness in a manner consistent with the grain direction, so as to ensure that the remaining bamboo flooring materials fill the mold as much as possible, which is convenient for subsequent processing.

[0039] Subsequently, a cold press is used to prepress the rest of the bamboo floor after planking for 20 to 25 minutes. In this way, the gap between the remaining floor materials during the laying process is eliminated. D...

Embodiment 3

[0045] Such as figure 1 The manufacturing method of the composite bamboo floor boards shown using surplus materials is as follows: first, the bamboo floor surplus materials of different types and colors account for 50% according to the bamboo floor surplus materials 1 with bamboo age of more than four years; Bamboo floor surplus material 2 below the year accounts for 20% ratio and puts into the mould, carries out planking. During this period, the leftover bamboo flooring materials are stacked to a certain thickness in a manner consistent with the grain direction, so as to ensure that the remaining bamboo flooring materials fill the mold as much as possible, which is convenient for subsequent processing. Subsequently, a cold press is used to carry out a 20-minute fitting pre-press on the remaining bamboo flooring after planking. In this way, the gap between the remaining floor materials during the laying process is eliminated. During the process, if a large pressing gap is fou...

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Abstract

The invention relates to a method for manufacturing a composite bamboo floor block by adopting excess materials, and belongs to the technical field of decoration engineering of buildings. The method is characterized by comprising the following steps: firstly, putting bamboo floor excess materials of different types into a die, and paving a board; secondly, pressing the board for 20 to 25 minutes by a cold press, and tabling and prepressing the board; thirdly, thermally pressing the board for 30 to 40 minutes at the temperature of between 130 and 140 DEG C under the pressure of 10 to 30MPa; fourthly, cooling the board to 50 to 120 DEG C, then maintaining the pressure for 30 to 35 minutes under the pressure of 5 to 25MPa, and naturally cooling the board to normal temperature to obtain the composite bamboo floor block; and finally, polishing and edging the composite bamboo floor block. Therefore, trivial bamboo floor excess materials which are used as wastes in the prior home decoration process are fully utilized. Meanwhile, the new manufactured bamboo floor block has high adaptability for different habitable rooms during paving, is skid-proof and abrasion-resistant, and has mosaic beautiful effect that the prior bamboo floor blocks cannot reach.

Description

technical field [0001] The invention relates to a manufacturing and processing method of floor boards, in particular to a method for manufacturing composite bamboo floor boards by using surplus materials, and belongs to the technical field of building decoration engineering. Background technique [0002] With the deterioration of environmental quality, people's awareness of environmental protection is constantly increasing. Today, the protection of forest resources is increasing day by day, which has led to a decrease in the production of raw wood flooring made of forest resources. Simultaneously, composite flooring is manufactured by composite technology at present, and a large amount of adhesives are required in the production process, which affects the environmental protection requirements of the floor and is not conducive to popularization. [0003] Furthermore, compared with logs, bamboo grows faster, and its proper use will not damage forest resources. Therefore, usi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B27M3/04
Inventor 聂圣哲
Owner TECSUN SUZHOU HOMES
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