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Filtration and paper fabrics

A fabric and tissue technology, applied in the field of forming nets, can solve the problems of reduced water filtration performance, insufficient structural stability, and reduced fabric strength.

Inactive Publication Date: 2014-10-15
袁丽君
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The fine mesh and thin thickness of the fabric usually requires the warp and weft of the fabric to be small in diameter, which adversely affects the wear resistance of the contact substrate, and also reduces the machine direction of the fabric due to the fineness of the warp. strength
[0020] In order to solve the above problems and improve the performance of the fabric, a multi-layer fabric has been designed, so that the paper-forming surface layer of the fabric has a fine mesh and a thin thickness to facilitate the forming and drying of the paper, and increase the diameter of the contact bottom weft to improve the forming The abrasion resistance of the net, for example, has designed multi-layer fabrics, using 2 sets of paper forming surface CMD direction yarns, 2 sets of machine side yarns and 1 set of MD yarns to form a finer mesh forming surface and durable Machine side layer; it is usually called double layer fabric, also use 1 set of paper forming surface CMD direction yarns, 1 set of machine side CMD direction yarns and 2 sets of MD yarns, 1 set of stitching yarns to form a finer mesh It is commonly referred to as a three-ply fabric, 97182244.2, 97182245.X, 01804768.8, 02141980.9, 02800379.9, 200510076510.8, and US 5881764, 5967195, 6123116, 61452530, 679 Multi-layer fabrics, these fabrics provide a very fine mesh into the paper surface layer, but on the other hand produce a decrease in the water drainage performance of the fabric at a higher yarn density and an increase in production costs, and at a lower yarn density In the case of linear density, there is a lack of structural stability; or the contact bottom layer provides 2 times the contact bottom warp of the paper surface layer, resulting in the small contact bottom mesh and affecting the effect of water filtration

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Filtration and paper fabrics
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  • Filtration and paper fabrics

Examples

Experimental program
Comparison scheme
Effect test

no. 1 example

[0041] exist figure 1 and figure 2 A 16-harness multi-layer filter and papermaking fabric is shown in the figure, and the figure shows a basic loop structure of the fabric, each repeated loop structure has 4 face warps 111-114, 4 base warps 101-104, 8 three-dimensional composite yarns 141-148, 16 face picks 151-166 and 8 bottom picks 181-188, from figure 1 It can be seen from the above that the surface layer of the fabric, the surface weft of each repeated cyclic structure, the surface warp and the interwoven part of the three-dimensional composite yarn's forming surface layer are intertwined with each other in a two-up / two-down broken twill pattern. Interwoven with the surface warp and the three-dimensional composite yarn to form two continuous weft floating points and two continuous warp floating points alternately, for example, the surface weft 151 passes through the surface warp 111, 113, and the three-dimensional composite yarns 143, 144, 147, 148 Below the surface war...

no. 2 example

[0048] Depend on Figure 4A -- Figure 4D A typical cross-sectional view of a second embodiment of a multilayer fabric of the present invention is given. This embodiment includes a weave texture with figure 2 The embodiment shown is the same contact bottom layer. Shown in the figure is a typical cross-sectional view in the MD direction of this embodiment; the positions of the four cross-sectional views are the same as figure 2 The position of the cross-section of the first embodiment shown is the same. from figure 2 and Figure 4A -- Figure 4D It can be seen from the above that each repeating cyclic structure has 4 base warps 101-104; 8 face warps, of which 211, 212, etc. are the first face warp, 221, 222, etc. are the second face warp; 8 base wefts 181- 188, 16 face wefts 251-266, 8 three-dimensional composite yarns.

[0049] from Figure 4A -- Figure 4D It can be seen from the above that, the same as the first embodiment, the weft and surface warp of each repe...

no. 3 example

[0054] Depend on Figure 5A -- Figure 5D A typical cross-sectional view of a third embodiment fabric of the present invention is given. The same as the first embodiment, each repeating loop structure has 4 face warps, 4 basal warps, 8 three-dimensional composite yarns, 16 face wefts 351-366 and 8 basal wefts 181-188, the reference number in the figure: face Warp 311, 312, basal warp 301, 302, three-dimensional composite yarns 341, 342, 343, 344, the same as the first embodiment, the surface layer of the fabric, the surface weft of each repeated cycle weave and the surface warp and the three-dimensional composite The interwoven parts of the forming surface layer of the yarn are intertwined with each other in a two-up / two-down broken twill pattern. The surface weft and the surface warp and the three-dimensional composite yarn are intertwined to form two continuous weft floating points and two continuous warp floating points alternately appear. For example, the surface weft 35...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a fabric for filtering and paper-making, which comprises a yarn system forming a forming surface layer, a yarn system forming a contacting bottom layer, and a tridimensional compound yarn system, wherein the yarn system of the forming surface layer comprises a set of surface warp yarns and a set of surface weft yarns; the yarn system of the contacting bottom layer comprisesa set of bottom warp yarns and a set of bottom weft yarns; the tridimensional compound yarn system is interwoven with the surface weft yarns and the bottom weft yarns in the MD direction in the formof a single yarn or a pair of yarns; the surface weft yarns are interwoven with the surface warp yarns and the tridimensional compound yarns in the CMD direction, and the surface weft yarns pass through the surface warp and the tridimensional compound yarns in the following sequence: passing through the upper surface of two yarns, and then passing through the lower surface of two yarns so that thesurface weft yarns, the surface warp yarns and the tridimensional compound yarns are interwoven to form two continuous weft floating points and two continuous warp floating points which appear alternatively; in one basic loop organization, the forming surface interwoven part of the tridimensional compound yarns and the surface warp yarns form a first number of interwoven paths in the MD directionof the contacting bottom layer, the contacting bottom interwoven part of the tridimensional compound yarns and the bottom warp yarns form a second number of interwoven paths in the MD direction of the contacting bottom layer, and the first number and the second number are integral multiples of 4.

Description

field of invention [0001] This invention relates to filter and papermaking fabrics, known as forming fabrics in the papermaking industry. Background technique [0002] In the paper industry, pulp is turned into paper through a series of equipment and processes, among which the fourdrinier paper machine is the main equipment of the paper industry. The pulp box is sprayed onto the surface of the forming wire. The forming wire is an endless mesh belt woven from polymer materials. The rollers run circularly at a certain speed. Various dewatering devices on the screen table are located on the lower side of the forming wire contacting the bottom layer, such as water suction boxes and wipers. During the operation, the moisture and other liquids in the pulp are filtered, and the raw material fibers in the pulp are separated from the water medium to form a wet paper web on the forming surface layer of the forming wire, and enter the press area through the transfer device after the v...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D21F1/10D21F7/08
Inventor 袁丽君
Owner 袁丽君