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Method for preparing flame-retardant low-smoke halogen-free hot-vulcanized silicone rubber compounds for metro vehicles

A technology for thermally vulcanized silicone rubber and vehicles, which is applied in the field of flame retardant, low-smoke, halogen-free thermally vulcanized silicone rubber for subway vehicles, and can solve the problems of low flame retardant efficiency, poor physical and mechanical properties, and large smoke.

Active Publication Date: 2010-04-28
JIANGYIN HAIDA RUBBER & PLASTIC GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Ordinary heat-vulcanized silicone rubber, because its main components contain carbon and hydrogen elements, will continue to burn once it catches fire; halogen-containing flame-retardant heat-vulcanized silicone rubber, because its raw materials contain halogen flame retardants such as bromine and chlorine Although it is difficult to burn, it will produce smoky, highly toxic hydrogen halide and other halogen-containing organic compounds when burned; ordinary halogen-free flame-retardant heat-vulcanized silicone rubber compounds, because their raw materials contain aluminum hydroxide and magnesium hydroxide Flame retardant, although the smoke is small and the toxicity is low when burning, its flame retardant efficiency is not high. To obtain good flame retardancy, the proportion of flame retardant added is relatively high, so the physical and mechanical properties (physical properties) are poor, and the tear strength Not higher than 6Mpa, easy to damage

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] Embodiment 1: Suitable for molded hot vulcanized products

[0047] 1. Ingredients

[0048] Methyl vinyl silicone rubber 100 parts

[0049] White carbon black 40-60 parts

[0050] Hydroxy silicone oil 3-6 parts

[0051] Porcelain powder 10-30 parts

[0052] Aluminum silicate 10-25 parts

[0053] Chloroplatinic acid (based on the mass of platinum / 10 -6 ) 20-60 copies

[0054] Zinc stannate 2 parts

[0055] Aluminum hydroxide 10-40 parts

[0056] 0.5 parts of 2,5-dimethyl-2,5-bis(t-butylperoxy)hexane.

[0057]2. Production process

[0058] Add methyl vinyl silicone rubber to the kneader, then add white carbon black and hydroxy silicone oil, mix at 170-190°C for 1 hour at a nitrogen flow rate of 5 cubic meters per hour, and cool the kneader to 60°C. Add vitrified powder, aluminum silicate, chloroplatinic acid, zinc stannate and aluminum hydroxide, continue mixing for 0.5 hours, discharge the material, filter the gel in the gel filter and cool to room temperature. ...

Embodiment 2

[0059] Example 2: Suitable for extruding hot air vulcanized products

[0060] 1. Ingredients

[0061] Methyl vinyl silicone rubber 100 parts

[0062] White carbon black 40-60 parts

[0063] Hydroxy silicone oil 3-6 parts

[0064] Porcelain powder 10-30 parts

[0065] Aluminum silicate 15-25 parts

[0066] Chloroplatinic acid (based on the mass of platinum / 10 -6 ) 20-60 copies

[0067] Zinc stannate 2 parts

[0068] Aluminum hydroxide 20-40 parts

[0069] 1 part of bis(2,4-dichlorobenzoyl) peroxide.

[0070] 2. Production process

[0071] Add methyl vinyl silicone rubber to the kneader, then add white carbon black and hydroxy silicone oil, and knead at 170-190°C for 0.9 hours at a nitrogen flow rate of 5.1 cubic meters per hour, and cool the kneader to 65°C. Add vitrified powder, aluminum silicate, chloroplatinic acid, zinc stannate and aluminum hydroxide, continue mixing for 0.5 hours, discharge the material, filter the gel in the gel filter and cool to room temperat...

Embodiment 3

[0073] 1. Ingredients

[0074] Methyl vinyl silicone rubber 100 parts

[0075] White carbon black 40-60 parts

[0076] Hydroxy silicone oil 3-6 parts

[0077] Porcelain powder 20-30 parts

[0078] Aluminum silicate 15 parts

[0079] Chloroplatinic acid (based on the mass of platinum / 10 -6 ) 20-60 copies

[0080] Zinc stannate 2 parts

[0081] Aluminum hydroxide 30-40 parts

[0082] 0.5 parts of 2,5-dimethyl-2,5-bis(t-butylperoxy)hexane.

[0083] 2. Production process

[0084] Add methyl vinyl silicone rubber to the kneader, then add white carbon black and hydroxy silicone oil, and knead at 170-190°C for 1.1 hours at a nitrogen flow rate of 4.9 cubic meters per hour, and cool the kneader to 58°C. Add vitrified powder, aluminum silicate, chloroplatinic acid, zinc stannate and aluminum hydroxide, continue mixing for 0.5 hours, discharge the material, filter the gel in the gel filter and cool to room temperature. Add vulcanizing agent (2,5-dimethyl-2,5-bis(tert-butylpero...

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PUM

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Abstract

The invention relates to a method for preparing flame-retardant low-smoke halogen-free hot-vulcanized silicone rubber compounds for metro vehicles, which is characterized in that the method comprises the following technological process: adding methyl vinyl silicone rubber to a kneading machine; adding white carbon black and hydroxyl silicone oil; mixing the materials for 1+ / -0.1 hour at a nitrogen-supplying speed of 5+ / -0.1 cubic meter / hour at a temperature between 170 and 190 DEG C; cooling to 60+ / -5 DEG C; adding porcelainizing powder, aluminum silicate, chloroplatinic acid, zinc stannate and aluminum hydroxide; continuing to mix for 0.5+ / -0.05 hour; discharging the materials; filtering rubber in a rubber filter; cooling the obtained product to room temperature; adding 2,5-dimethyl-2,5-bis(tert-butylperoxy) hexane or peroxide bis(2,4-dichloro-benzoyl) serving as a curing agent to an open mill; mixing well; and obtaining the flame-retardant low-smoke halogen-free hot-vulcanized silicone rubber compounds for metro vehicles. As the method adopts halogen-free flame retardant and particularly adopts a porcelainizing smoke-cutting technique, smoke almost completely disappears after the product produced by the method burns for a plurality of minutes, and the inside of the product can be kept in good condition.

Description

(1) Technical field [0001] The invention relates to a thermally vulcanized silicone rubber compound, in particular to a flame-retardant, low-smoke, halogen-free thermally vulcanized silicone rubber compound for subway vehicles. It is mainly used in the manufacture of rubber parts such as doors and windows, interior decoration, air conditioners and shock absorbers of subways. (2) Background technology [0002] The heat-vulcanized silicone rubber used in the doors and windows of the subway, interior decoration, air conditioners and shock absorbers and other rubber parts is mainly divided into ordinary heat-vulcanized silicone rubber, halogen-containing flame-retardant heat-vulcanized silicone rubber and ordinary halogen-free flame-retardant Three types of heat vulcanized silicone rubber. Ordinary heat-vulcanized silicone rubber, because its main components contain carbon and hydrogen elements, will continue to burn once it catches fire; halogen-containing flame-retardant heat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L83/07C08L83/06C08K13/02C08K3/36C08K3/34C08K3/24C08K3/22C08K5/14
Inventor 吕庆尤连兴吴天翼胡蕴新钱振宇
Owner JIANGYIN HAIDA RUBBER & PLASTIC GROUP
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