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Intelligent on-line visual detection robot for visible foreign matters in bottled liquid

A bottled liquid and visual inspection technology, which is applied in the direction of manipulators, program-controlled manipulators, and optical testing for flaws/defects, can solve the problems of unimproved detection accuracy and accuracy, poor mechanical motion stability, and easy vibration of the whole machine. To achieve the effect of simple and reliable structure, improved reliability and compact structure

Inactive Publication Date: 2012-06-06
长沙图创机电科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These disclosed detection devices for visible foreign matter in liquid products all have the following disadvantages: (1) the semi-automatic detection device adopts a simple mechanical transmission and optical amplification system to realize the semi-automation of manual detection. In terms of reducing manual labor, but still through the analysis and judgment of the detection workers, the detection accuracy and accuracy have not been improved
(2) In the high-speed rotating part of the bottle body in the foreign detection device, the driving motor of the bottle and the bottom is one-to-one. Although it is more convenient to control the speed of the bottle body, the cost is greatly increased.
(3) Poor stability of mechanical movement
For example, in the continuous tracking mode, due to the high-speed rotation of the bottle body, emergency stop, continuous image shooting and other processes, the system mechanism is complex and prone to machine vibration, tracking deviation, etc., and the long-term operation stability is poor

Method used

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  • Intelligent on-line visual detection robot for visible foreign matters in bottled liquid
  • Intelligent on-line visual detection robot for visible foreign matters in bottled liquid
  • Intelligent on-line visual detection robot for visible foreign matters in bottled liquid

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Embodiment 1

[0038] like figure 1 As shown, in order to improve the detection speed of liquid products, the robot is equipped with two sets of equivalent detection devices. The online vision detection robot for visible foreign matter in the intelligent bottled liquid includes a frame, a bottle-feeding star wheel, a main rotating wheel, a clamp Bottle mechanism, bottle rubbing mechanism, intermittent transmission mechanism, bottle picking mechanism and image processing and control system. Put a batch of liquid products to be tested on the conveyor belt and turn on the power of the main machine, press the "main wheel motor start", "bottle rubbing motor start" and "conveyor belt motor start" buttons on the touch control screen, and the products will be slowed down. The bottle is slowly introduced into the bottle feeding mechanism, and the main wheel is connected with the intermittent transmission mechanism through a helical gear to realize its intermittent movement; the i-th bottle clamping m...

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Abstract

The invention discloses an intelligent on-line visual detection robot for visible foreign matters in bottled liquid, which is characterized by comprising a bottle twisting mechanism and an intermittent transmission mechanism, wherein the bottle twisting mechanism is used for enabling a bottle body to rotate, and the intermittent transmission mechanism is used for enabling a main wheel disc to intermittently rotate; and the bottle twisting mechanism comprises a bearing seat, an arc-shaped supporting seat, a shaft, belt pulleys and a plurality of bearings. The bearing seat is installed on a rack of the intelligent on-line visual detection robot for the visible foreign matters in the bottled liquid along the upright direction; the arc-shaped supporting seat is installed on the bearing seat; the shaft is inserted into the bearing seat and connected with the bearing seat by the bearings; the number of the belt pulleys is five; a first belt pulley is connected with a bottle twisting motor by a belt; and a belt between a third belt pulley and a fourth belt pulley drives a bottle twisting belt pulley installed on a bottle clamping mechanism. The intelligent on-line visual detection robot for the visible foreign matters in the bottled liquid has the unique bottle twisting mechanism, a unique bottle rejecting mechanism and a unique intermittent rotating mechanism so as to guarantee the detection reliability of the bottle body.

Description

technical field [0001] The invention belongs to the field of industrial machine vision detection, and relates to an online visual detection robot for visible foreign objects in intelligent bottled liquids, which is suitable for detecting visible foreign objects in transparent liquids in transparent or translucent bottles (such as glass bottles, plastic bottles and soft plastic bottles). . Background technique [0002] At present, liquid products widely used in my country, such as infusions, injections, oral liquids, eye drops, drinking water, alcohol, etc., are usually filled in glass or plastic bottles. Due to poor filtration, bottle quality, Due to the influence of rubber stoppers, collisions during packaging, etc., liquid products often produce some insoluble visible particles such as fibers, glass shavings, rubber shavings, and crystals. Standard, each bottle of product needs to be inspected for visible foreign matter. [0003] In the production process of the above-ment...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N21/90B07C5/342B25J9/08
Inventor 张辉吴成中
Owner 长沙图创机电科技有限公司
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