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Centralized monitoring system for vulcanizer in tire factory

A centralized monitoring and vulcanizing machine technology, which is applied in the direction of overall factory control, overall factory control, program control in sequence/logic controller, etc., can solve the problem that the quality is affected by human factors, the workload of manual recording is heavy, and failures are difficult to find. Reciprocity issues, to achieve the effect of convenient input and modification, reduction of workers' expenses, and reduction of workers' human resources

Inactive Publication Date: 2010-08-04
贵阳永青仪电科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The technical problem to be solved by the present invention is to provide a centralized monitoring system for vulcanizers in a tire factory to overcome the existing problems in the prior art, such as heavy manual recording workload, serious human factors, difficult checking of faults, and influence of quality by human factors, etc. insufficient

Method used

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  • Centralized monitoring system for vulcanizer in tire factory

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Experimental program
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Embodiment Construction

[0033] Embodiment of the present invention: the system is divided into on-site sensor part, PLC acquisition control part, touch screen control display, RS485 communication controller and 485 communication bus part, upper computer monitor, SQLServer2005 database, report generating device, user application program, viewing And printing devices, outdoor status monitors and outdoor network synchronization clocks, etc.

[0034] The functions and implementation methods of each part are introduced as follows:

[0035] Field sensor section.

[0036] The on-site sensor part is responsible for the collection of original data signals on site, which is the basis for the control of the PLC controller, including the external temperature, internal temperature, external pressure, internal pressure, main water pipe temperature, etc. of the vulcanizing machine. sensor.

[0037] PLC acquisition controller part.

[0038] This part is the core of the lower computer of this system. It is respon...

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PUM

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Abstract

The invention discloses a centralized monitoring system for a vulcanizer in a tire factory, which comprises a PLC controller, a filed sensor, a touch screen controller, a 485 communication controller, an upper computer monitor comprising upper computer monitor processing software, a database, a report generating device, a user application program, a viewing and printing device, an outdoor condition display, and an outdoor network synchronization clock, wherein the PLC controller is connected with the 485 communication controller; and the 485 communication controller is connected with the upper computer monitor through a 485 communication bus. Unit control, manual check, manual record and other primitive modes in the prior art enter a full-automatic stage by one step; the vulcanization process is automatically finished; the tire quality is improved; wastes are reduced; and the number of operators is reduced, and the working efficiency is improved.

Description

technical field [0001] The invention relates to a centralized monitoring system for vulcanizing machines in a tire factory. Background technique [0002] The tire vulcanization process is a necessary process for all tire manufacturers, but at this stage, many manufacturers are still in the state of single control or semi-automatic control, and the data are all manually recorded, the workload is heavy, human factors are serious, and it is difficult to check for faults , the quality cannot be guaranteed. [0003] If the daily output of a workshop of a certain manufacturer is 10,000 tires, then there are 50,000 to 60,000 data records alone. If it is an electronic disk data record, it only needs a few megabytes or even dozens of K space to complete it, but if it is paper For high-quality records, thousands of pages of paper are needed. Manual records are prone to errors and waste resources. In today's increasingly scarce natural resources, paperless records will also be one of ...

Claims

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Application Information

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IPC IPC(8): G05B19/418G05B19/05B29C35/02
CPCY02P90/02
Inventor 叶运王勇刘忠泽曹鑫褚宏安
Owner 贵阳永青仪电科技有限公司
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