Field processing method for grinding surface of slip ring in feeding slip ring body

An on-site processing, slip ring body technology, applied in metal processing equipment, grinding/polishing equipment, grinders, etc., can solve the problems of cracking, geometric tolerance, slip ring deformation, etc. at the welds on both sides of the web, and achieve safe and reliable operation. , The effect of simple and feasible operation and short maintenance period

Inactive Publication Date: 2011-05-18
CITIC HEAVY INDUSTRIES CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After on-site welding, the dimensional accuracy, shape and position tolerance, and surface roughness of the slip ring body of the feed slip ring often cannot meet the requirements for the normal operation of the mill, so the slip ring must be ground on-site
[0005] In addition, during the operation and rotation of the cylinder body, due to the long-term impact of the slip ring of the feed slip ring body by large and heavy grinding bodies and materials, fatigue damage occurs at the weld between the slip ring and the web, and welding on both sides of the web ring fissure
Usually, if the annular crack is not too serious, repair welding can be carried out on the weld of the slip ring and the web, but repair welding is not ideal, because the slip ring may be deformed after field repair welding, which affects the size of the slip ring accuracy, shape and position tolerance or surface roughness, etc., so the slip ring must also be repaired by on-site surface grinding

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0021] For example, for a large-scale sliding shoe mill with an outer diameter of 5m in the middle section of the cylinder, the maximum outer diameter of the slip ring in the feed slip ring body is 5.23m. The width at the place is 0.74m. If the feed slip ring body is machined on site, the method according to the present invention needs to go through the following process:

[0022] A support frame with a certain strength is built outside the side of the feed slip ring body, and an ordinary C6140 lathe is installed on the support frame. Use a dial gauge to measure the runout of the circular surface at the maximum outer diameter of the slip ring and make different markings respectively. According to different markings, find the maximum and minimum points of the local deformation of the surface of the maximum external diameter of the slip ring, and use the axis of the minimum point Find the parallelism of the inner side of the lathe guide rail based on the generatrix, and the para...

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Abstract

The invention provides a field processing method for grinding the surface of a slip ring in a feeding slip ring body. A supporting frame is built beside the feeding slip ring body, a lathe is installed on the supporting frame, a grinding wheel is installed on a motor output shaft the rotation speed of which is 2800-3000rpm, a motor base is fastened to the bottom slide of a saddle which transversally shifts along a guide rail of the lathe, and a protective cover is assembled on the non-working side of the grinding wheel. The field processing method comprises the following steps: jacking the feeding slip ring body end of a cylinder through a high-pressure pump of a large slipper mill lubrication station; starting a low-speed motor of a driving device of a large slipper mill so that the cylinder rotates; and carrying out surface grinding processing on the position with the maximum outer diameter, of the slip ring, wherein the surface grinding processing is divided into coarse grinding and fine grinding; in coarse grinding, the roundness and straightness of the slip ring can be achieved by coarse grinding via a coarse grinding wheel; and after the roundness and straightness meet the technical requirements, the surface roughness of the slip ring can be achieved by fine grinding via a fine grinding wheel until the surface roughness meets the technical requirement. The field processing method has the characteristic of short maintenance period, is simple and feasible to operate, and is safe and reliable in performance.

Description

technical field [0001] The invention belongs to the technical field of large-scale sliding shoe mills, and in particular relates to an on-site processing method for grinding the surface of a slip ring in a feeding slip ring body of a large-scale sliding shoe mill. Background technique [0002] The cylinder diameter of the large sliding shoe mill is greater than 4m. With the development of my country's cement industry technology in recent years, the use of large sliding shoe mills has become quite common. Compared with the hollow shaft mill, the large sliding shoe mill has the advantages of stable transmission, low noise, large crushing ratio, high grinding and screening efficiency, strong production capacity, long service life, easy maintenance and management, central control, high degree of automation, It has many advantages such as strong adaptability to raw materials. [0003] The cylinder of the large-scale sliding shoe mill is composed of a feed slip ring body, a middl...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B19/11
Inventor 刚梅林俞章法毕少斌姜春波喻晓高苏川
Owner CITIC HEAVY INDUSTRIES CO LTD
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