Cable for ship hydrophone equipment and manufacturing method thereof

A technology for hydrophones and equipment, which is applied in the manufacture of cables/conductors, insulated cables, cables, etc., which can solve the problems of large differences in the insulation performance of ethylene-propylene rubber, short service life of cables, poor waterproof performance, etc., and achieve superior insulation performance , the use of economical materials, the effect of excellent insulation performance

Inactive Publication Date: 2011-09-07
JIANGSU YUANYANG DONGZE CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] EPDM rubber is widely used as wire and cable insulation materials because of its excellent electrical properties, high heat resistance and aging resistance, and good low temperature flexibility. However, the insulation properties of different formulations of EPDM rubber vary greatly.
[0003] Ship hydrophone equipment needs to use waterproof shielded rubber cables. Since they work underwater for a long time, seawater is very corrosive to cables, so the cables are required to have good waterproof performance and insulation performance. At present, there is no dedicated cable for ships on the market. Cables for hydrophone equipment, non-special cables used in this environment have poor waterproof performance and short service life

Method used

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  • Cable for ship hydrophone equipment and manufacturing method thereof
  • Cable for ship hydrophone equipment and manufacturing method thereof
  • Cable for ship hydrophone equipment and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] First prepare the insulating rubber for use, the steps are as follows:

[0018] (1) Prepare insulating rubber raw materials according to the following components and weight content: ethylene propylene rubber 2470: 11 parts; ethylene propylene rubber 578K: 7 parts; dibenzothiazole disulfide (DM): 0.1 parts; zinc oxide: 1.5 parts ; 2-mercaptobenzimidazole (antiaging agent MB): 0.5 parts; 2,2,4-trimethyl-1,2-dihydroquinoline polymer (antiaging agent RD): 0.4 parts; titanium dioxide: 1 part; microcrystalline paraffin: 1.5 parts; stearic acid: 0.2 parts; white carbon black: 2 parts; ultrafine coupling agent: 8 parts; calcined clay: 0.2 parts; Masterbatch: 1 part; dicumyl peroxide (DCP): 1 part; p-quinonedioxime (GMF): 0.15 part;

[0019] (2) First mix ethylene propylene rubber 2470 and ethylene propylene rubber 578K evenly, then add zinc oxide, 2-thiolbenzimidazole, 2,2,4-trimethyl-1,2-dihydroquinoline Polymer, titanium dioxide, microcrystalline paraffin, stearic acid, whi...

Embodiment 2

[0028] First prepare the insulating rubber for use, the steps are as follows:

[0029] (1) Prepare the raw materials of insulating rubber according to the following components and weight content: ethylene propylene rubber 2470: 11 parts; ethylene propylene rubber 578K: 9 parts; dibenzothiazole disulfide: 0.3 parts; zinc oxide: 2.5 parts; 2- Mercaptobenzimidazole: 0.8 parts; 2,2,4-trimethyl-1,2-dihydroquinoline polymer: 0.7 parts; titanium dioxide: 1.5 parts; microcrystalline paraffin: 2.0 parts; stearic acid : 0.5 parts; white carbon black: 3 parts; superfine warp coupling agent: 12 parts; calcined clay: 0.4 parts; superfine talc: 8 parts; red lead masterbatch: 1.5 parts; dicumyl peroxide: 1.5 parts; p-quinonedioxime: 0.25 parts;

[0030] (2) First mix ethylene propylene rubber 2470 and ethylene propylene rubber 578K evenly, then add zinc oxide, 2-thiolbenzimidazole, 2,2,4-trimethyl-1,2-dihydroquinoline Polymer, titanium dioxide, microcrystalline paraffin, stearic acid, whit...

Embodiment 3

[0039] First prepare the insulating rubber for use, the steps are as follows:

[0040] (1) Prepare the raw materials of insulating rubber according to the following components and weight content: ethylene propylene rubber 2470: 11 parts; ethylene propylene rubber 578K: 8 parts; dibenzothiazole disulfide: 0.2 parts; zinc oxide: 2.0 parts; 2- Mercaptobenzimidazole: 0.6 parts; 2,2,4-trimethyl-1,2-dihydroquinoline polymer: 0.6 parts; titanium dioxide: 1.2 parts; microcrystalline paraffin: 1.8 parts; stearic acid : 0.3 parts; white carbon black: 2.5 parts; superfine warp coupling agent: 10 parts; calcined clay: 0.3 parts; superfine talcum powder: 8 parts; red lead masterbatch: 1.3 parts; 1.2 parts; p-quinonedioxime: 0.20 parts;

[0041] (2) First mix ethylene propylene rubber 2470 and ethylene propylene rubber 578K evenly, then add zinc oxide, 2-thiolbenzimidazole, 2,2,4-trimethyl-1,2-dihydroquinoline Polymer, titanium dioxide, microcrystalline paraffin, stearic acid, white carbo...

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Abstract

The invention discloses a cable for ship hydrophone equipment and a manufacturing method thereof, which belong to the field of cables, wherein a cable core is formed by intertwisting four insulated wire cores in a star shaped disposition, and the pitch diameter ratio for intertwisting is 8 to 10; each insulated wire core comprises a core wire conductor in the center; each core wire conductor is formed by intertwisting 16 tinned copper wire bundles with a diameter of 0.15mm to 0.20mm and a single wire elongation at break of 15% to 20%, and the pitch diameter ratio for intertwisting is 8 to 11; the peripheries of the core wire conductors are wrapped with insulating layers in an extrusion way, and the thickness of each insulating layer is 0.60 to 0.62mm; the insulating layers of two of the insulated wire cores, which are opposite to each other, are wrapped with shielding layers, and each shielding layer is formed by weaving the tinned copper wires with a single wire diameter of 0.12 to 0.14mm, and the weaving density is 90% to 95%; the shielding layers are externally lapped with insulated tape lapped layers, and a packing layer which makes the cable core round and complete is arranged on the periphery of the cable core; and the periphery of the packing layer is wrapped with an outer sheath in an extrusion way, and the outer sheath is made from chlorosulfonated polyethylene with a thickness of 1.2 to 1.4mm. The cable has advantages of fine insulating property, long service life and capability of meeting the operational requirements of the ship hydrophone equipment.

Description

technical field [0001] The invention relates to a cable, in particular to a cable for ship hydrophone equipment; the invention also relates to a manufacturing method for the cable for ship hydrophone equipment. Background technique [0002] EPDM rubber is widely used as wire and cable insulation materials due to its excellent electrical properties, high heat resistance and aging resistance, and good low temperature flexibility. However, the insulation properties of different formulations of EPDM rubber vary greatly. [0003] Ship hydrophone equipment needs to use waterproof shielded rubber cables. Due to long-term work underwater, seawater is very corrosive to cables, so the cables are required to have good waterproof performance and insulation performance. Currently, there is no dedicated cable for ships on the market. The cables of hydrophone equipment, non-special cables used in this environment have poor waterproof performance, and the service life of the cables is short...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B7/02H01B7/17H01B7/282H01B1/02H01B3/28H01B5/08H01B5/12H01B13/00
Inventor 李永江陆云春
Owner JIANGSU YUANYANG DONGZE CABLE
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