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Assembly process for stator of 3MW permanent magnet synchronous wind-driven generator

A technology of permanent magnet synchronization and assembly process, which is applied in the manufacture of stator/rotor body, etc., which can solve the problems of leakage accidents, poor sealing effect affecting insulation performance, time-consuming and labor-intensive problems, etc.

Inactive Publication Date: 2012-03-21
JIANGYIN BOFENG SPECIAL MOTOR
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the process of utilizing wind energy, wind power generators are one of the most important devices; in order to obtain enough wind energy, wind power generators are usually bulky, so their assembly is extremely cumbersome and complicated. Operations such as doubling and varnish dipping are often complicated; during the assembly process of ordinary wind turbine stators, large-scale CNC machine tools are required for precise slotting before the beading can be accurately installed to form the stator tooth pressure plate, so the assembly is not only expensive, but also Time-consuming, labor-intensive, and inefficient; and the lamination coefficient of the iron core punching sheet is too low during the lamination process, resulting in low quality or even scrapping of the entire stator. In addition, the water pipes used for cooling are usually directly welded when connected, so the water pipes The pressure resistance effect is not good, and long-term use is prone to leakage accidents; at the same time, no sealing measures are taken for the coil at the notch of the iron core, resulting in poor sealing effect in the entire stator slot and affecting insulation performance

Method used

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  • Assembly process for stator of 3MW permanent magnet synchronous wind-driven generator
  • Assembly process for stator of 3MW permanent magnet synchronous wind-driven generator
  • Assembly process for stator of 3MW permanent magnet synchronous wind-driven generator

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Embodiment Construction

[0095] see Figure 1~Figure 22 , a kind of assembling technique of 3MW permanent magnet synchronous wind generator stator that the present invention relates to, described technique comprises the following steps:

[0096] Step A: Assembly of the stator tooth pressure plate;

[0097] A1: Place the ring-shaped pressing plate 1.1 horizontally on the worktable, and press-fit the fan-shaped welding die 1.2 on the ring-shaped pressing plate 1.1. Both the ring-shaped pressing plate 1.1 and the fan-shaped welding die 1.2 have mark ports and pin holes. The ring-shaped pressing plate 1.1 Align with the fan-shaped welding mold 1.2 through the mark opening, and insert the positioning pins to fix after aligning the pin holes. The fan-shaped welding mold 1.2 is pre-evenly provided with a plurality of indexing grooves for placing the bead 1.3;

[0098] A2: Put the bead 1.3 into the groove pre-opened on the fan-shaped welding mold 1.2, the bottom surface of the bead 1.3 is close to th...

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Abstract

The invention relates to an assembly process for a stator of a 3MW permanent magnet synchronous wind-driven generator. The process comprises the following steps of: A, assembly of a stator tooth pressing plate; B, lamination of a stator core; C, assembly of a cooling system; D, assembly of the stator; and E, paint dipping and coating of the stator. By the assembly process for the stator of the 3MW permanent magnet synchronous wind-driven generator, the assembly is convenient; core lamination effects are good; radiation efficiency can be effectively improved; a cooling water pipe has good pressure resistant effects and high reliability; and a coil has high insulating and sealing properties.

Description

technical field [0001] The invention relates to a stator assembly process, in particular to a stator assembly process applied to a 3MW permanent magnet synchronous wind power generator. Background technique [0002] With the increasingly serious energy crisis, the development of new energy sources has attracted widespread attention. Among them, wind energy has been widely used because of its simple acquisition and abundant stock. In the process of utilizing wind energy, wind power generators are one of the most important devices; in order to obtain enough wind energy, wind power generators are usually bulky, so their assembly is extremely cumbersome and complicated. Operations such as doubling and varnish dipping are often complicated; during the assembly process of the stator of an ordinary wind turbine, a large CNC machine tool is required for precise slotting before the bead can be accurately installed to form the stator tooth pressure plate, so the assembly is not only e...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02K15/03
Inventor 张根洪胡桂林杨振炎
Owner JIANGYIN BOFENG SPECIAL MOTOR
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