Material flow system feeding crude tobaccos according to ratio in crude tobacco production and transportation method thereof

A logistics system and raw tobacco technology, applied in the field of logistics systems, can solve problems such as production and processing control traps, information islands, complex and changeable information, etc., and achieve the effects of reducing labor intensity, improving formula precision, and ensuring stability

Inactive Publication Date: 2012-06-20
北京达特烟草成套设备技术开发有限责任公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] At present, my country's leaf threshing and redrying enterprises have many turnovers in the tobacco leaf processing process. For example, the leaves are selected before feeding, and the tobacco leaves after selection are sometimes stored in different workshops. There are many links in the operation, and the information is complex and changeable, which is not convenient for the information management and quality management of tobacco leaves
In the process control of threshing and re-roasting, due to the incompleteness of production control and quality information collection, there are "isolated islands" of information, and quality analysis cannot be carried out effectively, which makes production and processing control fall into an experience cycle
[0008] The raw tobacco formulation logistics system has not yet been implemented internationally and domestically. For this reason, the present invention is proposed.

Method used

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  • Material flow system feeding crude tobaccos according to ratio in crude tobacco production and transportation method thereof
  • Material flow system feeding crude tobaccos according to ratio in crude tobacco production and transportation method thereof
  • Material flow system feeding crude tobaccos according to ratio in crude tobacco production and transportation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] as attached figure 1 As shown, the logistics system specifically includes: the original cigarette packing area 1, the three-dimensional warehouse storage area 2, the box turning feeding area 3 and the logistics central control system 4. In order to reduce the logistics transportation path, the three-dimensional warehouse storage area is used as the turnover center of the logistics system, and the three units form an interrelated and organically connected whole.

[0046] Among them, the raw cigarette packing area includes a packing area 12 and an empty case buffer area 13, the main function of the packing area 12 is to pack materials, and the main function of the empty case buffer area 13 is to place empty cases. The empty case buffer area 13 stores the empty case after feeding from the unloading buffer station 32 to the feeding station 31, and the packing area 12 uses the empty case transported out from the empty case buffer area 13 and cleared by the RFID reader. Rack...

Embodiment 2

[0052] as attached figure 1 As shown, the logistics system of Example 1 operates independently in the packing area and the feeding area, and in the case of no direct feeding, regardless of whether the blade body and the handle are classified and processed, the process is as follows:

[0053] Solid box storage process: materials are boxed in the boxing area 12, and the tobacco leaves of the same variety are boxed separately, and the tobacco leaf information is recorded by RFID. The capacity of each box system is 6000 kg / hour. Each cigarette box stores 300 kg of tobacco leaves. The electronic belt scale without weighing frame and easy to maintain is selected for packing measurement. Each electronic belt scale is equipped with an independent control cabinet, and the frequency converter is placed in the cabinet. The display screen is installed on the belt scale control cabinet, the quantitative function data is input by the automatic control program of the process section, and th...

Embodiment 3

[0059] as attached figure 1 As shown, the logistics system of embodiment 1 is under the situation of direct feeding, regardless of whether the blade body and the handle are classified and processed, the flow process is as follows:

[0060] After the materials are packed in the boxing area 12, the information is entered into the logistics central control system 4 through the RFID reader, and the material boxes are transported to the outbound platform 21; the logistics central control system 4 enters the material boxes that need to be dampened into the dampening station 33 After regaining moisture, enter the discharge buffer station 32 according to the feeding order set by the logistics central control system. After the writer confirms the material, the material box on the unloading buffer station 32 is transported to the feeding station 31 for feeding.

[0061] Packing and feeding process: the solid boxes produced after boxing, including leaf body boxes, stem boxes, wrapping b...

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Abstract

The invention relates to a material flow system, particularly, relates to the material flow system feeding crude tobaccos according to ratio in crude tobacco production. The material flow system comprises a material flow central control system 4, a crude tobacco boxing area 1, a high-rack warehouse storage area 2 and a box turnover feeding area 3, wherein, the crude tobacco boxing area comprises a boxing area 12 and an empty tank buffer area 13; the high-rack warehouse storage area comprises a warehouse-out platform 21 and a storage rack 22; and the box turnover feeding area comprises a material pouring buffering station 32 and a material feeding station 31. The material flow system converts extensive production of crude tobaccos to fine production, and achieves standardized operation of material flow and automatization management; compared with the traditional operation model, the material flow system can reduce the labor intensity, can improve the tobacco formula accuracy, and can ensure chemical composition constancy of finished tobaccos; and the material flow system can change the production organization, and can change the feeding production organized artificially into the grouping feeding production adopting automatic computer formulating.

Description

technical field [0001] The invention relates to a logistics system, in particular to a logistics system and a transportation method for raw tobacco production and raw tobacco feeding according to the ratio. Background technique [0002] At present, the threshing and re-baking process and technology adopted in China are mainly achieved through the introduction of foreign advanced technology and equipment and the combination of technology and trade during the "Eighth Five-Year Plan" period to digest and absorb foreign advanced technology and realize localization. [0003] The leaf threshing and redrying production line generally adopts the process layout compatible with whole leaf threshing and redrying and cutting tip leaf threshing and redrying, that is, the tobacco leaves are manually fed according to the number of tobacco leaves, and the tobacco leaves and stems are directly put into production by the feeder, while the domestic original Tobacco quality varies greatly, and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B65G49/00A24B3/00
Inventor 凌卫民姜林忠黄杭昌谢汉斌林灿超林亚玲张永刚
Owner 北京达特烟草成套设备技术开发有限责任公司
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