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High-copper high-lead brass material and preparation method thereof

A lead brass and high-copper technology, applied in the field of preparation of new copper alloy materials, can solve the problems of unstable product quality, yield rate less than 60%, long process flow, etc., to achieve omission of thermal deformation process and high plastic cutting performance , The effect of short preparation process

Active Publication Date: 2012-10-03
沈阳慧坤新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The copper content of traditional lead brass is generally lower than 64%, and its comprehensive physical properties cannot meet the requirements of modern industry. The thermal deformation performance of lead brass with high copper content is very poor, and the preparation process is complicated. The current preparation technology adopts semi-continuous casting Cast rods are cut into small ingots by sawing, and the small ingots are heated by gas or induction electric heating furnaces. The large extruders are extruded and deformed, and the extruders are extruded into tube billets or rods and wire billets, and then processed Cold deformation processing, this kind of process is long, the yield is less than 60%, the energy consumption is large, the cost of tools and raw materials is high, and the product is easily cracked and cracked during the thermal processing process, and the product quality is unstable

Method used

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  • High-copper high-lead brass material and preparation method thereof

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Effect test

example 1

[0015] Get 0.2 parts of nickel, 1.3 parts of lead, 0.064 parts of trace elements, 0.1 part of iron, 88 parts of copper, and 10.34 parts of zinc; wherein, the trace elements are composed of the following components and parts by weight: 0.01 parts of titanium, 0.05 parts of tin, and 0.001 parts of boron , rhenium 0.001, cerium 0.001; aluminum 0.001;

[0016] The horizontal continuous casting casting process of casting pipes, rods, wires and profiles is to put the above components into the melting furnace respectively. The melting sequence in the melting furnace is to add 88 parts of copper first, and the temperature in the melting furnace is 1100℃- 1200°C, after the copper is melted, add 1.3 parts of lead and 10.34 parts of zinc, raise the temperature in the melting furnace to 1200°C-1300°C, then add 0.1 parts of iron, 0.2 parts of nickel and the above-mentioned 0.064 parts of For trace elements, after the copper alloy liquid is kept still for 20 minutes, the copper alloy liquid...

example 2

[0019] Get 0.3 parts of nickel, 1.8 parts of lead, 0.09 parts of trace elements, 0.15 parts of iron, 89 parts of copper, and 8.66 parts of zinc; wherein, the trace elements are composed of the following components and parts by weight: 0.02 parts of titanium, 0.002 parts of boron, and 0.002 parts of rhenium Parts, 0.002 parts of cerium, 0.06 parts of tin, 0.004 parts of aluminum;

[0020] The horizontal continuous casting casting process of casting pipes, rods, wires and profiles is to put the above components into the melting furnace respectively. The melting sequence in the melting furnace is to add 89 parts of copper first, and the temperature in the melting furnace is 1100℃- 1200°C, add 1.8 parts of lead and 8.66 parts of zinc after the copper is melted, raise the temperature in the melting furnace to 1200°C-1300°C, then add 0.3 parts of nickel and 0.15 parts of iron into the melting furnace, the above 0.09 parts For trace elements, put the copper alloy liquid still for 20 ...

example 3

[0023] Take 0.4 parts of nickel, 2.2 parts of lead, 0.15 parts of trace elements, 0.2 parts of iron, 90 parts of copper, and 7.05 parts of zinc; wherein, the trace elements are composed of the following components and parts by weight: 0.03 parts of titanium, 0.01 parts of boron, and 0.01 parts of rhenium , cerium 0.01, tin 0.08, aluminum 0.01.

[0024] The horizontal continuous casting casting process of casting pipes, rods, wires and profiles is to put the above components into the melting furnace respectively. The melting sequence in the melting furnace is to add 90 parts of copper first, and the temperature in the melting furnace is 1100℃- 1200°C, after the copper is melted, add 2.2 parts of lead and 7.05 parts of zinc, raise the temperature in the melting furnace to 1200°C-1300°C, then add 0.4 parts of nickel, 0.2 parts of iron, and 0.15 parts of the above Trace elements and copper alloy liquid stand still for 20 minutes, and then the copper alloy liquid in the melting fur...

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Abstract

The invention discloses a high-copper high-lead brass material. The high-copper high-lead brass material is characterized by comprising the following components in part by weight: 0.1 to 0.5 part of nickel, 1.3 to 3.0 parts of lead, 0.064 to 0.2 part of trace element, 0.1 to 0.3 part of iron, 88 to 91 parts of copper and 5 to 10.44 parts of zinc, wherein the copper and the zinc contain 0.2 part of inevitable impurities; and the trace element consists of the following components in part by weight: 0.01 to 0.04 part of titanium, 0.001 to 0.01 part of boron, 0.001 to 0.01 part of rhenium, 0.001 to 0.02 part of cerium, 0.05 to 0.1 part of tin and 0.001 to 0.02 part of aluminum. A preparation method for the high-copper high-lead brass material is characterized by comprising the following steps of: casting pipe, rod, wire and section casting blanks through horizontal continuous casting, and performing cold deformation through linear drawing or wire rod drawing. By the method, the short flow is realized, a hot-working deformation process is eliminated in the production process, and the cost is low.

Description

technical field [0001] The invention relates to the technical field of preparation of novel copper alloy materials, in particular to a high-copper-lead brass material and a preparation method thereof. Background technique [0002] Mineral resources are an important material basis for the survival of human society and an important guarantee for national security and economic development. However, mineral resources are non-renewable resources, and the number of mineral resources is limited. Due to long-term use in pursuit of growth Extensive development model characterized by a large consumption of resources, from poverty and backwardness to prosperity and prosperity, at the same time, the consumption of mineral resources is also rising sharply, resulting in an absolute decrease in non-renewable resources, and a significant decline in renewable resources. Therefore, resources should be fully and rationally used to minimize the loss and waste of mineral resources. The purpose o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C9/04C22F1/08C21D1/26B22D11/045
Inventor 廉英云王善忠廉旭李胤杰
Owner 沈阳慧坤新材料科技有限公司