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Automatic argon arc seal welding method for narrow gap between deep grooves of tube plate and heat exchange tube

A welding method and technology for heat exchange tubes, applied in welding equipment, arc welding equipment, heat exchange equipment, etc., can solve the problems of welding defects, structures with deep grooves and narrow gaps that cannot be effectively welded, and achieve beautiful appearance and improved performance. Welding work efficiency and the effect of ensuring welding quality

Active Publication Date: 2014-05-28
DONGFANG BOILER GROUP OF DONGFANG ELECTRIC CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] The purpose of the present invention is to provide an automatic argon arc sealing welding method between the tube plate and the heat exchange tube with deep groove and narrow gap, so as to solve the problem that the existing welding technology cannot effectively weld the structure with deep groove and narrow gap, and is prone to welding defects Technical problems, thereby effectively solving the problems in the above-mentioned prior art

Method used

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  • Automatic argon arc seal welding method for narrow gap between deep grooves of tube plate and heat exchange tube
  • Automatic argon arc seal welding method for narrow gap between deep grooves of tube plate and heat exchange tube

Examples

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Embodiment 1

[0042] Taking a groove with a depth of 4-5mm and a width of 4mm formed by a shell-and-tube heat exchanger tube sheet and heat exchange tubes as an example, the following description is given:

[0043] 1. Material preparation: The material of the tube sheet of the shell-and-tube heat exchanger is Q245R, and the thickness of the tube sheet is 34mm; the material of the heat exchange tube is 20G, and the specification is φ38×3mm. The groove depth and width of the two are 4mm and 4mm.

[0044] 2. Preparation before welding

[0045] 1) Type of welding machine: automatic argon arc sealing welding machine is selected, using PS406 power supply (PS406 is a type of power supply with integrated control function) and welding head of model TS-2000.

[0046] 2) Welding tungsten electrode: choose WCe-20 cerium tungsten electrode with a diameter of Φ2.5mm, its welding end is ground into a cone shape, and its front end is ground to a Φ0.5mm end face.

[0047] 3) Welding shielding gas: choose b...

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Abstract

The invention discloses an automatic argon arc seal welding method for a narrow gap between deep grooves of a tube plate and a heat exchange tube. The method comprises the following steps that the groove is subjected to polishing cleaning and washing; the tube plate and the heat exchange tube are assembled; a positioning pneumatic expansion sleeve of an automatic tungsten argon-arc welding gun is inserted into the inner wall of the heat exchange tube and is inflated to be expanded; an included angle between a tungsten axis of the welding gun and an axis of the heat exchange tube is adjusted to 12.5-17.5 degrees; after adjustment, the tungsten end part of the welding gun is positioned in the middle of the groove and points to the roots of the grooves of the tube and the tube plate; in the groove, four layers of weld passes are distributed from the bottom of the groove to the surface of the groove, wherein the first layer of backing weld is self fluxing without welding wires, and other three layers are filled with metal wires; in each layer of single-pass weld, a tungsten electrode adopts a cerium tungsten electrode; and after the first layer is welded, welding is stopped, the next layer of welding is carried out step by step until the welding is finished after the weld joint quality is not abnormal. According to the automatic argon arc seal welding method, the quality of deep and narrow groove seal welding is increased, the welding work efficiency is increased, the appearance of weld joints is attractive, the fusing is good, and the inner parts of the weld joints do not have any defect.

Description

technical field [0001] The invention relates to an argon-arc sealing welding method, in particular to an automatic argon-arc sealing welding method with a deep groove and narrow gap between a shell-and-tube heat exchanger tube plate and a heat exchange tube, and belongs to the technical field of argon-arc welding methods. Background technique [0002] At present, in the field of heat exchangers and reactors in China, the depth of the tube-sheet sealing welding groove generally does not exceed 2mm. If it exceeds this depth, it will bring great inconvenience to the welding workers. [0003] If you encounter a heat exchanger with a complex structure of tube sheets and heat exchange tubes, one of the core technologies for its manufacture is to seal and weld the heat exchange tubes and tube sheets. The gap is narrow, with a depth of 4-5mm and a width of 4mm. The deep and narrow structure of the groove brings great inconvenience to the welding work. First, because the groove is de...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/167B23K101/14
Inventor 刘洪钟正彬刘洪伟
Owner DONGFANG BOILER GROUP OF DONGFANG ELECTRIC CORP
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