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Manufacturing process of gearbox

A manufacturing process and gearbox technology, which is applied in the field of gearbox manufacturing technology, can solve problems such as uneven welding stress, poor product quality, cracking of box welds, etc., and achieve the effect of reducing the weight of the box

Inactive Publication Date: 2012-10-31
陆宝庆
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the traditional gearbox is welded with 5-6mm steel plates, which is not only heavy, but also due to welding defects, uneven welding stress, and temperature difference changes, etc., may cause the weld seam of the box to crack, resulting in gear failure. The normal operation is affected by oil leakage in the oil tank, which not only causes economic losses, but also causes environmental pollution
The production of the gearbox is all obtained by mechanical processing, that is to say, the method of cutting the blank of the part is used to process it into the required shape, so that the production efficiency of the gearbox is low and the quality of the product is poor.

Method used

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Examples

Experimental program
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Effect test

specific Embodiment approach

[0032] A specific embodiment of the manufacturing process of the gear box of the present invention comprises the following steps:

[0033] A. Casting:

[0034] (1), making the mold of the gearbox;

[0035] (2) Fix the mold on the sand shooting machine, heat it to 300-350°C, keep it warm for 20-40 minutes and wait for sand shooting;

[0036] (3) Shoot the resin sand into the mold through the sand shooting hole of the sand shooting machine, so that the resin sand fills the cavity of the mold;

[0037] (4) Repair the resin sand mold after modeling, and paint on its surface;

[0038] (5) Matching and closing the resin sand mold;

[0039] (6) Hanging the resin sand mold;

[0040] (7), put the sprue cup on the gate of the mold, and put the riser cup on the riser;

[0041] B. Melting:

[0042] (1), preparing pond charge, pond charge comprises 20-25% refractory mud, 20-35% quartz sand and 40-55% water;

[0043] (2) Fill the tank furnace material into the intermediate frequency ...

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PUM

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Abstract

The invention discloses a manufacturing process of a gearbox. The process comprises the following steps: casting: making a mold of the gearbox; fixing the mold on a core shooter; heating the mold to 300-350 DEG C and preserving the heat of the mold for 20-40 minutes for later shooting; shooting resin sand into the mold through a core shooting hole of the core shooter, so that the resin sand is full of a cavity of the mold; patching a modeled resin sand mold; brushing a coating to the surface of the resin sand mold; arranging and closing the resin sand mold; lifting the resin sand mold; putting a pouring cup at a pouring gate of the mold; putting a dead head cup at a dead head; smelting the mold in an immediate frequency furnace; pouring molten iron into the cavity by using a crane ladle for pouring; and opening a box to discharge a finished product. The manufacturing process of the gearbox, disclosed by the invention, has the advantages of high production efficiency and good product quality.

Description

Technical field: [0001] The invention relates to a manufacturing process of a gear box. Background technique: [0002] At present, the traditional gearbox is welded with 5-6mm steel plates, which is not only heavy, but also due to welding defects, uneven welding stress, and temperature difference changes, etc., may cause the weld seam of the box to crack, resulting in gear failure. The normal operation is affected due to oil leakage in the tank, which not only causes economic losses, but also causes environmental pollution. The production of the gearbox is all obtained by mechanical processing, that is to say, the method of cutting the blank of the part is used to process it into the required shape, so that the production efficiency of the gearbox is low and the quality of the product is poor. Invention content: [0003] The object of the present invention is to provide a manufacturing process of a gearbox with high production efficiency and good product quality in order ...

Claims

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Application Information

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IPC IPC(8): B22C15/24B22C9/24C22C33/08C22C37/10F16L57/02
Inventor 陆宝庆
Owner 陆宝庆