Welding method for solar cells and interconnectors

A technology for solar cells and welding methods, applied in welding equipment, metal processing equipment, manufacturing tools, etc., can solve problems such as poor contact between interconnection bars and cells, increase in series resistance Rs of components, and increase in power loss of cells , to achieve the effect of reducing power loss, realizing virtual welding, and increasing utilization rate

Inactive Publication Date: 2012-11-14
SUZHOU AIKANG PHOTOELECTRIC TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This kind of automatic welding machine has fast welding speed and is easy to operate, but because its flux coating device uses flux spraying on the main grid line of the cell, the flux spraying often deviates from the printing accuracy of the main grid line of the battery itself. The position of the main grid line is easy to cause false welding, which not only directly leads to unqualified welding tension, but also increases the series resistance Rs of the module due to the poor contact between the interconnection bar and the cell, the fill factor FF decreases, and the power loss of the cell increases.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0007] Specific embodiments of the present invention are described in detail.

[0008] The welding method of the solar cell and the interconnection bar according to the present invention firstly sprays flux on the main grid line of the cell and the front and back of the interconnection bar, and then uses an automatic welding machine to weld the interconnection bar on the front and back of the cell on the main grid. Specifically: first, set up a flux coating device on the basis of the TT automatic welding machine, prepare the cells, interconnection strips and flux in advance, place the polycrystalline cells on the loading table, and place the interconnection strips on the Interconnect strip supply unit. On the automatic welding machine, set the first preheating temperature to 100°C, the second preheating temperature to 120°C, the substrate temperatures to 160°C and 180°C respectively, the soldering temperature to 190°C, and the minimum soldering time to 2300ms. The speed of s...

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PUM

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Abstract

The invention discloses a welding method for solar cells and interconnectors, which is firm in welding and has no cold solder joints. Firstly spraying scaling powder on a main grid line of a cell and the front faces and rear faces of interconnectors, and then welding the interconnectors on the main grid line of the cell through an automatic welding machine. The welding method for the solar cells and the interconnectors has the advantages of enabling the scaling powder to be simultaneously sprayed on the cell and the interconnectors, well solving the contacting problem between the cell and the interconnectors, and enabling power loss of the cell to be reduced. Moreover, requirements of the automatic welding machine on interconnector performance and cell main grid line size can be lowered, Welding tension can be increased, and accordingly zero cold solder joints can be achieved. The welding method for the solar cells and interconnectors aims at increasing use ratio of the cells.

Description

technical field [0001] The invention relates to a welding method for a solar battery sheet and an interconnection bar. Background technique [0002] The solar cell soldering process is an important process in the module production process. Its main purpose is to collect the current on the battery sheet and send it out through the interconnection strips. The quality of the solar cell welding effect directly affects the current collection efficiency, the more the current is collected, the less the power loss of the module. Conversely, the less current harvested, the more power loss the component has. [0003] At present, automatic welding technology is mostly used in industrial production to make solar cell welding strings, among which TT automatic welding machines occupy a large market share. This kind of automatic welding machine has fast welding speed and is easy to operate, but because its flux coating device uses flux spraying on the main grid line of the cell, the flu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K1/20B23K1/00
Inventor 吕加先
Owner SUZHOU AIKANG PHOTOELECTRIC TECH CO LTD
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