Punch forming method of thin-wall end socket

A stamping forming and sealing head technology, which is applied to other household appliances, household appliances, applications, etc., can solve the problems of difficult forming of thin-walled heads, large size of lining heads, and difficulty in forming, and achieves novel technology, The effect of high product quality and short molding cycle

Inactive Publication Date: 2013-03-27
XIAN UNITED PRESSURE VESSEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method can effectively solve the problems of large size, thin wall thickness, and difficult forming of the lining head of chemical equipment, especially the thin-walled head with a wall thickness of 0.5 mm to 3 mm is more difficult to form; this method uses two steel plates to seal The head plate is sandwiched in the middle, and the thin-walled head is stamped and formed by ordinary head stamping and forming dies, which can effectively improve the quality and yield of the thin-walled head, and greatly reduce the production cost of the entire equipment in the chemical equipment manufacturing process , significantly improve the economic benefits of manufacturing enterprises

Method used

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  • Punch forming method of thin-wall end socket
  • Punch forming method of thin-wall end socket
  • Punch forming method of thin-wall end socket

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] The material of the thin-walled head in this embodiment is pure titanium, the cross-sectional shape is oval, the nominal diameter is DN800mm, and the wall thickness is 1mm.

[0043] The stamping method of the thin-walled head of the present embodiment includes the following steps:

[0044] Step 1. According to the material and size of the thin-walled head to be stamped and formed, select the TA2 pure titanium whole plate and cut it to obtain the whole head plate 2 without welds, and then according to the size of the head plate 2 Q345R The steel plate is cut to obtain an upper steel plate 1 and a lower steel plate 3; the head plate 2, the upper steel plate 1 and the lower steel plate 3 are all circular plates, and the diameters of the upper steel plate 1 and the lower steel plate 3 are all larger than the diameter of the head plate 2. The diameter is 10mm larger; the thickness of the upper steel plate 1 and the lower steel plate 3 are both 6mm;

[0045] Step 2. Stack th...

Embodiment 2

[0051] The material of the thin-walled head in this embodiment is pure tantalum, the section shape is hemispherical, the nominal diameter is DN600mm, and the wall thickness is 0.5mm.

[0052] The stamping forming method of the thin-walled head of the present embodiment includes the following steps:

[0053] Step 1. According to the material and size of the thin-walled head to be stamped and formed, select a Ta1 pure tantalum tailor welded blank and cut it to obtain a head plate 2 with a tailor welded seam, and then according to the size of the head plate 2 The steel plate is cut to obtain the upper steel plate 1 and the lower steel plate 3; the head plate 2, the upper steel plate 1 and the lower steel plate 3 are all circular plates, and the diameters of the upper steel plate 1 and the lower steel plate 3 are all larger than the head plate 2 The diameter of the steel plate is 30mm larger; the thickness of the upper steel plate 1 is 6mm, and the thickness of the lower steel pla...

Embodiment 3

[0060] The material of the thin-walled head in this embodiment is pure zirconium, the cross-sectional shape is a spherical crown, the nominal diameter is DN300mm, and the wall thickness is 2mm.

[0061] The stamping forming method of the thin-walled head of the present embodiment includes the following steps:

[0062] Step 1. According to the material and size of the thin-walled head to be stamped and formed, select the R60702 pure zirconium whole plate and cut it to obtain the whole head plate 2 without welds, and then align the steel plate according to the size of the head plate 2 Carry out cutting, obtain upper layer steel plate 1 and lower layer steel plate 3; Described head plate 2, upper layer steel plate 1 and lower layer steel plate 3 are all circular plates, and the diameters of upper layer steel plate 1 and lower layer steel plate 3 are all larger than the diameter of head plate 2 15mm larger; the thickness of the upper steel plate 1 and the lower steel plate 3 are b...

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Abstract

The invention provides a punch forming method of a thin-wall end socket. The method comprises the following steps of 1, cutting a non-ferrous metal plate to obtain an end socket plate, and cutting a steel plate to obtain an upper steel plate and a lower steel plate; 2, putting the end socket plate between the upper steel plate and the lower steel plate, and welding the upper steel plate and the lower steel plate into a whole plate along a circular arc; 3, heating the whole plate; 4, carrying out punch forming on the heated whole plate to obtain an entire end socket; and 5, removing the upper steel plate and the lower plate to obtain the thin-wall end socket of which the wall thickness is 0.5-3.0mm. The punch forming method is novel in technique, reliable and practical, and advanced in process. Two steel plates are adopted to clamp the end socket plate in the middle; the thin-wall end socket is punched and formed by a common die; the problems of large size, thin wall and large molding difficulty of lined end socket of chemical equipment can be effectively solved; the quality and the yield of the thin-wall end socket are improved; and the production cost is greatly reduced, and the economic benefit is obviously improved.

Description

technical field [0001] The invention belongs to the technical field of head forming, and in particular relates to a stamping forming method of a thin-walled head. Background technique [0002] In chemical equipment such as internal pressure kettles with corrosive media, composite plates made of two metals through explosive welding are often used as their main materials. Composite panels use steel or steel forgings as the base layer, and use corrosion-resistant pure metal materials as the cladding layer. Especially when non-ferrous metal materials such as tantalum, titanium, zirconium, and nickel are used as corrosion-resistant materials, the cost is extremely high. In order to reduce the cost of composite panels, chemical equipment with loose lining structure is designed. [0003] At present, there are still many technical problems in the manufacturing process of chemical equipment with loose lining structure. Among them, in the chemical equipment with internal pressure and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D51/44B21D22/02
Inventor 王娅辉孙万仓张成叶建林雷忠荣邢炜贺旭明赵斌蒋楠董斌杨华王鹏
Owner XIAN UNITED PRESSURE VESSEL CO LTD
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