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Processing and clamping method for big-diameter cathode roll vehicle

A cathode roll and lathe processing technology, applied in metal processing equipment, metal processing mechanical parts, clamping and other directions, can solve problems affecting product processing quality, shaking, unfavorable mass production, etc., to ensure stability and processing quality, no problem. Loosening and shaking, the effect of improving processing efficiency

Active Publication Date: 2015-04-08
西安航天新能源装备科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The two commonly used clamping methods have the following disadvantages: the method of welding the connection plate at the shaft end is difficult to disassemble and cannot be used repeatedly, which is not conducive to mass production; the square reserved shaft end is used for assembly with the square hole of the connection plate The method is not closely matched, and there is a certain fit gap. When the cathode roller rotates and the cutting force is large, shaking occurs, which affects the processing quality of the product.

Method used

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  • Processing and clamping method for big-diameter cathode roll vehicle
  • Processing and clamping method for big-diameter cathode roll vehicle
  • Processing and clamping method for big-diameter cathode roll vehicle

Examples

Experimental program
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Effect test

Embodiment 1

[0025] This example is for manufacturing The quick-change and clamping method for finish turning of the cathode roller with a diameter of 1 meter, including the structure of the reserved section of the shaft end process, the connection plate, and the removal of the screws. The diameter of the cathode roll is 2700mm, the length of the roll surface is about 1400mm, the weight is about 10 tons, and the length is about 3300mm. The cutting torque and torque are very large during turning, and the tooling needs to bear a large torque.

[0026] The first step: process the reserved section of the shaft head technology. When the mandrel 1 is roughly machined before welding, a reserved section for the shaft head process is processed at one end of the mandrel 1. The reserved section for the process is a square shaft, and each surface of the square shaft is an inclined plane, and the inclined plane The angle α is 1°. In this embodiment, the size axa of the small end of the process rese...

Embodiment 2

[0032] This example is for manufacturing The quick-change and clamping method for finish turning of the cathode roller with a diameter of 1 meter, including the structure of the reserved section of the shaft end process, the connection plate, and the removal of the screws. The diameter of the cathode roller is 2016mm, the length of the roller surface is about 1400mm, the weight is about 8 tons, and the length is about 3200mm. The cutting torque and torque are very large during turning, and the tooling needs to bear a large torque.

[0033] The first step: process the reserved section of the shaft head technology. When the mandrel 1 is roughly machined before welding, a reserved section for the shaft head process is processed at one end of the mandrel 1. The reserved section for the process is a square shaft, and each surface of the square shaft is an inclined plane, and the inclined plane The angle α is 1°. In this embodiment, the size axa of the small end of the process r...

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Abstract

The invention discloses a processing and clamping method for a big-diameter cathode roll vehicle. A process reservation section is processed on a cathode roll shaft end and is cooperated with a terminal pad to realize the quick clamping and disassembling of the cathode roll shaft clamping process. Before the cathode roll is assembled and welded, an outer square with a taper is processed on a shaft end reversed process section when a cathode roll core shaft part is processed; the center of the terminal pad is provided with an inner square hole with the taper; the inner square hole of the terminal pad is cooperatively assembled and connected with the process reservation section of the cathode roll shaft end by a bolt; and after the cathode roll vehicle finishes processing, the terminal pad is ejected out by a disassembling bolt and is quickly disassembled. According to the processing and clamping method for the big-diameter cathode roll vehicle, which is disclosed by the invention, squares are cooperated to bear a large torque, and a tool is tightly cooperated after the cooperation with a conical surface so as to avoid the phenomena of loosening and shaking. After processing is finished, the terminal pad is quickly disassembled by the disassembling bolt. The mass production, the lathing and the quick clamping and disassembling of the cathode roll can be realized by the fact that a technical chuck is reserved on the terminal pad and the shaft end, the lathing stability and the processing quality of the cathode roll are guaranteed, and the processing efficiency is improved.

Description

technical field [0001] The invention relates to the field of mechanical processing, in particular to a clamping method for large-diameter cathode roller lathe processing. Background technique [0002] With the rapid development of the electronics industry, the demand for high-quality copper foil is also increasing. At present, the method of producing copper foil at home and abroad generally adopts the electrolysis method, and the cathode roller is the core equipment for the production of copper foil by the electrolysis method. The cathode roller is a titanium cathode roller body, which has very stable acid resistance and is easy to peel off the electrolytic copper foil after electrolysis. [0003] At present, the manufacture of cathode rollers is basically a composite cathode roller made of spinning titanium cylinders or welded titanium cylinders and steel roller cores. The outer layers of cathode rollers are all welded by titanium materials, including titanium cylinders and...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23Q3/00B23B1/00
Inventor 黄立刚张英蔡瑞胡春炜阎阳天陈怀吉
Owner 西安航天新能源装备科技有限公司