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High-density ultrahigh-purity magnesia-calcium brick and preparation method thereof

A pure magnesia-calcium brick and density technology, applied in the field of refractory materials, can solve the problems of poor corrosion resistance, unsatisfactory anti-scouring performance, and low density of magnesia-calcium bricks, and achieve improved thermal shock stability and high vacuum retention. Long-lasting, less hydrating effect

Inactive Publication Date: 2013-04-24
PERFECT WORLD CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, refractory materials for smelting stainless steel and special steel in China generally use fired magnesia-calcium bricks. During the process, the anti-erosion performance around the AOD slag line and the air gun is not good, and the anti-erosion performance at the bottom of the stainless steel ladle is not ideal.

Method used

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Experimental program
Comparison scheme
Effect test

Embodiment

[0019] Embodiment: produce 100 tons of high-density ultra-high-purity magnesia-calcium bricks;

[0020] 1. First determine the production formula, that is, the proportion of various raw materials. The formula is: magnesia calcium sand 7-5mm 12%, 5-3mm 15%, 3-1mm 22%, 1-0.5mm 22%, ≤0.5mm 18%; ≤0.044mm 97 high-purity magnesia fine powder 5%; tar resin 3 %; Fused Zirconia 3%.

[0021] According to the calculation, the amount of each raw material is: 10 tons of magnesia calcium sand 7-5mm, 15 tons of 5-3mm, 22 tons of 3-1mm, 22 tons of 1-0.5mm, 23 tons of ≤0.5mm; 3 tons of tar resin; electrofusion oxidation Zirconium 3 tons.

[0022] 2. Ingredients and mixes. According to the above production formula, batching is carried out. The total weight of each batching is 1000kg. The specific batching is: magnesia-calcium sand 7-5mm 120kg, 5-3mm 150kg, 3-1mm 220kg, 1-0.5mm 220kg, ≤0.5mm 180kg; ≤ 0.044mm97 high-purity magnesia fine powder 50kg; tar resin 30kg; fused zirconia 30kg.

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PUM

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Abstract

The invention discloses a high-density ultrahigh-purity magnesia-calcium brick and a preparation method thereof. The high-density ultrahigh-purity magnesia-calcium brick is prepared from 9 to 16% of magnesia-calcium sand having particle sizes of 5-7mm, 9 to 16% of magnesia-calcium sand having particle sizes of 3-5mm, 9 to 16% of magnesia-calcium sand having particle sizes of 1-3mm, 13 to 32% of magnesia-calcium sand having particle sizes of 0.5-1mm, 5 to 25% of magnesia-calcium sand having particle sizes less than or equal to 0.5mm, 5 to 10% of high-purity magnesia sand fine powder having particle sizes less than or equal to 0.044mm, 2 to 5% of tar resin or paraffin, and 2 to 5% of fused zirconia. The preparation method comprises the following steps of raw material proportioning, raw material blending, mixing, molding, sintering, waxing and vacuum aluminium foil package. The high-density ultrahigh-purity magnesia-calcium brick has a high product compact degree and excellent hydration resistance. The high-density ultrahigh-purity magnesia-calcium brick has high purity and thus high slag corrosion resistance and high flushing resistance are obtained. Compared with other like products, the high-density ultrahigh-purity magnesia-calcium brick has better thermal shock resistance. The high-density ultrahigh-purity magnesia-calcium brick contains a large amount of dissociative CaO and thus the high-density ultrahigh-purity magnesia-calcium brick has excellent molten steel cleaning performances and is especially suitable for production of high cleanliness steel such as stainless steel.

Description

technical field [0001] The invention relates to the field of refractory materials, in particular to a high-density ultra-high-purity magnesia-calcium brick and a preparation method thereof. Background technique [0002] At present, refractory materials for smelting stainless steel and special steel in China generally use fired magnesia-calcium bricks. During the process, the anti-erosion performance around the AOD slag line and the air gun is not good, and the anti-scouring performance at the bottom of the stainless steel ladle is not ideal. Contents of the invention [0003] The present invention overcomes the shortcomings in the above-mentioned prior art, and provides a high-density ultra-high-purity magnesia-calcium brick with high bulk density, high resistance to hydration and cracking, strong slag erosion resistance and erosion resistance, and a preparation method thereof. [0004] Technical scheme of the present invention is realized like this: [0005] A high-dens...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C04B35/622
Inventor 徐袁琳姚建良金锋姚锦海鲍继荣
Owner PERFECT WORLD CO LTD
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